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Project Surge (1993 Festy resurrection)

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  • Project Surge (1993 Festy resurrection)

    Howdy folks! I've been lurking here for a little while and figured I may as well share my story. (My Festiva story, that is)

    Well, it all started a few weeks ago, my friend and I were bored and wanted something to do, when we remembered hearing that Surge soda was back on store shelves. Since we didn't have anything else better to do, we took off in my '96 Bronco to hit up a few convenience stores in search for that nostalgic beverage. At the fourth stop, we had finally found what we were looking for, and were heading down a backroad on the way home when I spotted a sad looking Festiva with a for sale sign on it.



    I had been thinking about picking up an older economy car, since the Bronco is horrible on fuel, so I jotted down the guys number, hopped on the internet, and did some research. I had fallen in love with the platform overnight, and the next day, I was back at the Festiva, looking at every nook and cranny. Boy was the car in sad shape... Rear wheel bearings were shot, oil covered the entire engine bay and underside of the car, steering rack had over an inch of play, interior was dirty and the seats were torn, tires had zero tread left, etc.

    But it had two major redeeming factors. 1: It was 100% rust free, from top to bottom, inside to out. And 2: It had working A/C. (It's Florida, give me a break)

    So, $550 later, it was mine.





















    Well, that was the first part of the journey...

    After it was in my possession, I looked it over with a fine tooth comb, and began ordering parts like mad.

    Replaced the rear wheel bearings, steering rack, inner and outer tire rods, new tires, and took it for a drive. Right away I noticed something wasn't quite right. Pulled it back into the driveway, yanked the spark plugs, and ran a compression test on it. 60psi-120psi-0psi-120psi.

    Most people would eat their losses at that point. Maybe engine swap, or part out the chassis? Not me, for the time being, I want to keep the car as close to stock as possible, so, out came the little B3:



    She's been leaking for quite a while...






    Tomorrow will begin the teardown of the B3. I've got all the rebuild parts in, minus my clutch, that should be here on Tuesday. This isn't my first engine rebuild, but it is my first time doing it in the backyard, I'm sure that fact won't make things any easier. Thankfully, the B3 is a wonderfully simple engine to work on...
    Last edited by Aidias; 09-26-2015, 09:05 PM.

  • #2
    Cool story. A future Festiva of the Month entry perhaps?
    90 Festy (Larry)--B6M (Matt D. modified B6 head), header, 5-speed, Capri XR2 front brakes, many other little mods
    09 Kia Rondo--a Festy on steroids!

    You can avoid reality, but you can't avoid the consequences of avoiding reality--Ayn Rand

    Disaster preparedness

    Tragedy and Hope.....Infowars.com.....The Drudge Report.....Founding Fathers.info

    Think for yourself.....question all authority.....re-evaluate everything you think you know. Red-pill yourself!

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    • #3
      Replace the drivers door and fender and forget about doing any bodywork.
      Get a big long tub and give the engine compartment a little shampoo.
      Don't bother cleaning the carpet either. Just install a new one.
      Magic Eraser for the bumpers and interior panels.
      Then enter Festiva of the month followed with a slow driveby in front of the place you bought it from.

      Before you start the rebuilt engine, drain the gas tank to make sure there isn't any water mixed with the fuel.

      I have a 93 too! Except I rebuilt a B6 and double carbed it.
      Last edited by bravekozak; 09-26-2015, 10:05 PM.

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      • #4
        Originally posted by bravekozak View Post
        Replace the drivers door and fender and forget about doing any bodywork.
        Get a big long tub and give the engine compartment a little shampoo.
        Don't bother cleaning the carpet either. Just install a new one.
        Magic Eraser for the bumpers and interior panels.
        Then enter Festiva of the month followed with a slow driveby in front of the place you bought it from.

        Before you start the rebuilt engine, drain the gas tank to make sure there isn't any water mixed with the fuel.

        I have a 93 too! Except I rebuilt a B6 and double carbed it.
        Replacing those damaged body panels is definitely the plan, the current ones are way beyond repairing, but those are the least of my concerns at the moment. I've already tracked down a new carpet, that will be installed as soon as the engine rebuild is complete.

        As far as fuel is concerned, the tank had just enough to get home with, and it has fresh fuel in it now. I don't expect the rebuild to take more than a few days, I already have a mountain of parts. Coming from the SBF world, I'm constantly amazed by how small these B3 engines really are...

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        • #5
          Originally posted by bravekozak View Post
          Then enter Festiva of the month followed with a slow driveby in front of the place you bought it from.
          Brave, a driveby in Florida isn't the same thing as a driveby in Canada. Haha

          Seriously though, this is already a great thread, keep it coming. It's awesome to see a festiva brought back to life after years of neglect. You've still got time to get it ready for Festiva madness!
          Driving for me is neither a right nor a privilege. Driving is my passion, as it was for the people who invented the automobile, the people who paved the first roads and the people who continue to improve the automobile. Please respect this passion.

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          • #6
            Got a late start to the day today, but I did manage to strip the engine down to a long block and found that this poor little guy, despite only have 170k miles, has had a hard life...







            Good thing I already bought new pistons and valves... These ones are pretty knackered.

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            • #7
              Looks like anything else I've torn down in my opinion. Exhaust valves always look crusty. Wire wheel, lap, check, then spend money.

              Pistons are always a magnet for crud. Only clean engine I ripped apart was from a guy that sworn to dribble water down the intake while idling. He said the amount of black that dripped out the tailpipe was tremendous. But the reason it was taken apart was soon a few times of him "cleaning" was a blown head gasket.

              Sent from my One using Tapatalk

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              • #8
                Look closer at Cylinder 3. That's not crud, that's physical damage. Looks like the chunk missing out of the piston bounced around a bit. That was also the cylinder that made zero compression.

                Sent from my SM-G925T using Tapatalk

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                • #9
                  Project Surge (1993 Festy resurrection)

                  Yeah that's the first thing I seen. Piston poppin
                  Where are you in Florida?
                  Last edited by Flyin4stroke; 09-28-2015, 08:15 AM.
                  1988 Ford Festiva "Sonic" BPT g25mr MS2 standalone ecu, FOTY '11, Best Beater FMV, Fan Favorite FMVI

                  1989 Ford Mustang GT 5.slow

                  1996 Ford F-150

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                  • #10
                    Originally posted by Flyin4stroke View Post
                    Yeah that's the first thing I seen. Piston poppin
                    Where are you in Florida?
                    Bradenton, for now. Hoping to move to the Clearwater/Largo area as soon as I find work there.

                    Sent from my SM-G925T using Tapatalk

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                    • #11
                      Up by Rhodes.
                      1988 Ford Festiva "Sonic" BPT g25mr MS2 standalone ecu, FOTY '11, Best Beater FMV, Fan Favorite FMVI

                      1989 Ford Mustang GT 5.slow

                      1996 Ford F-150

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                      • #12
                        Bah. If the skirt and edges are fine, I'd gamble it with a hone and new set of hastings.

                        I have like 4 sets of Pistons if you need just one. All were good. I tore 4 blocks down for store parts, ended up buying new set to get more squeeze.

                        Sent from my One using Tapatalk
                        Last edited by jason_; 09-30-2015, 07:47 PM.

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                        • #13
                          Looks like we are in in the same boat. Lol my (re)build is going about the same as yours. You can check it out in general discussions forum. Good luck with your build!

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                          • #14
                            Originally posted by Advancedynamix View Post
                            Brave, a driveby in Florida isn't the same thing as a driveby in Canada. Haha
                            Lol!


                            Sent from my iPhone using Tapatalk

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                            • #15
                              Howdy y'all, just swinging in to say, this project isn't dead yet! After tearing down the engine further I found that cylinder #3 caused more damage than I initially believed. The pictures don't quite do it justice, this blocks only use now is for a boat anchor. Also, every single top piston ring came out in pieces, and a couple second rings were broken too. I'm surprised this car even ran.

                              So, that begun a search for a donor engine. Found someone up in Cocoa, Fl (Roughly 150 miles, complete other side of the state!) with a parts car that had what he believed to be a blown head gasket. Couple friends and myself shot up there one weekend and pulled the engine right there in the guys driveway. Turned out the donor car overheated and warped the head, but the block was fine, no big deal.

                              As of today, the long block is assembled and hopefully tomorrow will be dropped in the car. I know it's just a stock B3, but I'm pretty excited to have this car back together.


                              Enough of me rambling, picture time!

                              Damage done to piston #3




                              Yes, that is a ball of metal embedded into the top of the piston.







                              Enough of the ugly stuff. Cleaned and rebuilt the head:




                              About to tear down the donor engine:


                              Rotating assembly in: (I know I went overboard with the assembly lube, lol.)


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