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something something.... DANGER ZONE!

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  • something something.... DANGER ZONE!

    I know I'm not even trying anymore....

    Well I'm snowed/iced in so might as well start a thread on the newest addition.


    Picked it up a few months ago from a local guy that was the original owner. He took pretty good care of it and most of the parts on it have been replaced before. It had been sitting for a few years though and had a burnt valve. Ran fine other than it vibrated pretty bad at idle. Body is pretty straight only slight surface rust in the usual places. Paint its pretty faded but should come back with a good buff/polish.


    The graphics on the sides are painted on with with what looks like spray paint.


    And they didn't do that great of a job making sure both sides matched. Id like to eventually get some vinyl to go over them and make them a little more even.




    First thing I did was a aspire swap, advanced suspension and some 13" wheels.


    Wheels had a pretty aggressive offset so needed good fender roll/pull along with a bunch of negative camber to make them fit. Also the tires I had were too big and the fenders sat on them even with the suspension cranked all the way up.


    So I swapped to smaller tires. Could actually drive it now but the rears still rub the fenders on bad bumps and these tires vibrate like crazy at highway speeds.

    I've been driving it like that for a while now. Don't have any pictures of it but I scraped all the old tint off, installed a 110mph cluster and front mudflaps. Have the rear ones just haven't gotten around to finding hardware to install them. A few weeks ago it started running worse and running hot. Figured the burnt valve was getting worse and the coolant system was full of the usual stiva sludge.



    Bad valve.


    Replaced the head with a ported one, ported lower intake mani, b6d throttle body, replaced the radiator, flushed the system, replaced most of the engine seals, timing belt, water pump and cleaned the engine bay while I had everything out. Got everything running again and its idling great revs up fine but as soon as I take it out on the highway it just falls on its face and has no power. Rechecked everything I had done and found a few minor problems, fixed them. Its still doing it. Slapped a fuel pressure gauge on it and took it for a drive. Fuel pressure is dropping to 20psi when I floor it.


    That is what was left of the fuel pump strainer when I pulled it out of the tank yesterday. Tank is full of rust and crap so that's getting replaced too.
    Better Than Nothing Racing

    Way too many cars

    :woc:

  • #2
    Nice little car. That strainer looks real bad. I'm sure it'll be fixed in no time. Glad to see you got another one
    -Greg
    Euro-bprt...WORLDS FASTEST FESTIVA !!! 11.78@115.9
    BP, G trans, Megasquirt/ 550cc inj. t3/t3 (tbird) Garrett, REAR TURBO!!!! AND AC!!!!
    Redneck Engineer
    FOTY - '09
    5x Festiva Madness Attendee...FM 3,4,5,6,8
    http://www.youtube.com/watch?v=LpCZ7...9Pwqw-oe8s2OYQ
    http://www.youtube.com/watch?v=vU_eX...9Pwqw-oe8s2OYQ

    Comment


    • #3
      "" Replaced the head with a ported one, ported lower intake mani, b6d throttle body""
      any more info on performance gains with thease mods?

      Comment


      • #4
        Should be fixed by next weekend hopefully. No idea how much of a gain I'll get and don't really care. It's my daily right now so just want it to stay running.
        Better Than Nothing Racing

        Way too many cars

        :woc:

        Comment


        • #5

          All the crap in the old tank.


          I had ordered a new carter fuel pump that was supposed to fit a festiva. But the pump I got was the later design for a aspire. Picture on rockauto shows the correct pump and the part number on the box was correct so I assume they just "updated" the pump design. Couldn't find a aspire pump bracket so I just cut up a festiva one and made it work.


          new tank

          So got it all back in and running. This fuel pump is stupid loud. I've run aftermarket high flow pumps before that are nowhere near this loud. Kinda pissed me off but oh well at least its running. Took it out to see if it runs better and it does but its still not quite right. It no longer falls on its face when you floor it but it still isn't that smooth under acceleration. Probably need to replace the fuel filter. I didn't bother since the previous owner had just installed a new one.
          Better Than Nothing Racing

          Way too many cars

          :woc:

          Comment


          • #6
            Blow out the fuel lines with compressed air. Maybe some debris is stuck inside the lines.

            Comment


            • #7


              That's what came out of the feed side of the filter. All the good parts stores were closed today so I just grabbed a filter off one of my other cars. Ill just run this filter for a tank or two then get a new one. I took a pressure sprayer and ran two quarts of brake clean through the feed line also. Runs pretty much perfect now. It's so much smoother and has a lot more power now.
              Better Than Nothing Racing

              Way too many cars

              :woc:

              Comment


              • #8
                Never use ethanol fuel again. If you let it sit, it absorbs water and if it separates, the bottom of your gas tank will get eaten again over time. I always fill up with non ethanol fuel. Cheap insurance. Everthing runs smooooooth.

                Comment


                • #9
                  Non ethanol only comes in 89 octane around here and only 1 gas station has it 30 minutes out of my way. I'll stick with the ethanol stuff for now. I'd like to run e85 in my saab but nearest station with it is 2 hours from here.
                  Better Than Nothing Racing

                  Way too many cars

                  :woc:

                  Comment


                  • #10
                    It sucks but I also had to give up on the ethanol free gas. It's only available around my house at the marine gas stations.

                    I've heard in the past though that most of the time a tank has that much stuff in it, it's from filling up at the same time they are filling the tanks. All the stuff in that tanks gets mixed from the 4" hose that they use to fill the tanks and the pump just pumps everything into the tank. I don't know how accurate this is but there seems to be some logic behind it.

                    Comment


                    • #11
                      Awesome car Joe! I'm glad you got everything sorted out. I'd paint the outside of that tank with black rubberised spray they sell at home Depot for roof repairs and stuff. It looks like the stuff they used at the factory. That will help quiet your fuel pump. Since your tank has no coating on it, is like an amplifier.
                      Driving for me is neither a right nor a privilege. Driving is my passion, as it was for the people who invented the automobile, the people who paved the first roads and the people who continue to improve the automobile. Please respect this passion.

                      Comment


                      • #12
                        I'm pretty sure it rusted up from sitting for so long. The oil change sticker in the window was from 2010 iirc.

                        Thanks man. The loud pump was a side effect of the clogged filter. Can barely hear it now that I swapped filters and put all the interior back in. I need to harass you again sometime. Have some stupid questions about hpde and track prep.
                        Last edited by shorestiva; 02-01-2016, 04:40 PM.
                        Better Than Nothing Racing

                        Way too many cars

                        :woc:

                        Comment


                        • #13
                          So friday I swapped the aspire roller cam and rockers for a fms performance cam and hydro rockers. So far not impressed but I think I have a few issues. First the lifters are really noisy. Swapping the hla from the rockers that came with cam to the ones that were in the roller rockers helped a little but its still tapping. Not sure if its because of the cam or the fully synthetic oil (GM 5w30 dexos I get it really cheap at work). Second it doesn't seem to have as much power. When accelerating its not smooth almost feels like its hesitating. Should I have advanced the timing some? I just set it to factory spec. All the ignition components are pretty new and I wasn't having this problem before. Going to try a new fuel filter this week and see if that helps.

                          Made some brackets for the tps. Much better than the zip tie I was using before lol.



                          Also washed it and installed the rear mudflaps.

                          Better Than Nothing Racing

                          Way too many cars

                          :woc:

                          Comment


                          • #14
                            Installed clear turn signals


                            Installed a oil pressure gauge. Need to find something to stick it to the dash though. Tried double sided trim tape but it held for maybe 5 seconds.
                            Better Than Nothing Racing

                            Way too many cars

                            :woc:

                            Comment


                            • #15
                              Make a bracket that fills where the clock would go and holds your gauge.
                              This car looks so sick. We need to find round 175 50 13 tires.
                              Driving for me is neither a right nor a privilege. Driving is my passion, as it was for the people who invented the automobile, the people who paved the first roads and the people who continue to improve the automobile. Please respect this passion.

                              Comment

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