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Axle spline interchangeability question

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  • Axle spline interchangeability question

    Is there a standard for automotive axle spline dimensions? I know there are spline
    dimensions in the Machinist's Handbook, but it doesn't cover automotive spline sizes.
    For example can you take any 26 spline axle and it will have the same dimensions as
    a 26 spline axle from another make?
    1986 Comp Prep SVO Mustang(1 of 83) Four cylinder turbo! (Think first Fox body "R" model!)
    1995 F-150 Extra Cab and it was free!
    1991 Festiva L, Surf Blue with A/C
    1995 Jeep Cherokee 2wd 5 speed 4.0 and it was free!
    1993 Aqua Festiva and it was cheap!
    1994 Brake Swap and it was cheap!
    1969 Ford F100 Big Block Ranger and it was free! (coming 2/12)

  • #2
    no. the auto industry does not adhere to industrial machining standards.
    Jim DeAngelis

    kittens give Morbo gas!!



    Bright Blue 93 GL (1.6 8v, 5spd) (Hula-Baloo)
    Performance Red 94 Aspire SE (Stimpson)

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    • #3
      Theres some weird situations where they crossbreed though as I've seen. For example, if you want to put a Hyundai transmission in a Swift GT you can use a Tiburon axle complete on one said and apparently some type of Eclipse axle on the other. So obviously there is some interchangeability, probably from the company who designs the hub spline and axles. You just have to experiment or find out spline measure and counts before you do anything.

      Same situation: Like how certain companies like Aisin make transmissions which can be swapped around from totally different brands. For example my transmission in my Cressida is the same part number and everything as a Volvo of the same year, and a newer Suzuki Sidekick if I remember correctly, all you have to do is swap bell housings from what I've seen.
      Current cars:

      1993 Ford Festiva 5-Speed - Festiclese III - Cousin of the Banhammer - "The Jalopnik Car"
      1984 Toyota Cressida - 2JZGE Swap, Turbocharged.
      2013 Mazda Mazda2 - Exhaust and Wheels (the daily)
      2002 Toyota Tundra - V6/Auto/2WD - The Tow Vehicle.

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