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how NOT to port and polish a head

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  • how NOT to port and polish a head

    Hey guys, I've got a 98 1.8T. I've had a k04 and chip for a while and wanted to get more performance. I was recommended to port and polish the intake and exhaust. We found out they used abrasive material to do it like gritty sand. So I got with my friend that tunes Hondas and we decided to try it ourselves. We got a bag of sandblasting sand and hooked up into the intake and started the car. We had to hold the gas so it would run. He wanted to let the engine suck in the sand through the intake so it would port it out and then push it out the ehxaust so it would port the exhaust manifold. I was worried that it might cause problems but he figured it'd be OK as long as we didn't make boost and it get sucked in the turbo. After running the car and letting it suck in sand we got about half way through a 25 lb bag. The check engine light was on and the engine was bucking and kicking and sounding really weird. We stopped and hooked the car back up normal and took off the sand supply. We tried to start it again and it was really hard. Once started it couldn't idle and kept making weird noises. We took it out and drove it and it started to make scraping and knocking noises. Help! Can anyone tell me what to do! My buddy only does Hondas so he doesn't know much about Audis.
    2008 Kia Rio- new beater
    1987 F-150- revived and CLEAN!!!
    1987 Suzuki Dual Sport- fun beater bike
    1993 Festiva- Fiona, DD
    1997 Aspire- Peaspire, Refurb'd, sold
    1997 Aspire- Babyspire, DD
    1994 Aspire - Project Kiazord
    1994 Aspire- Crustyspire, RIP



    "If it moves, grease it, if it don't, paint it, and if it ain't broke don't fix it!"

  • #2
    Older than the innernetz.
    1989 Carby L: Stock. Slow.
    1998 Mustang Cobra: ported heads, cams, longtubes, 4.30 gears
    2016 Focus ST: daily driven go-kart

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    • #3
      NOT GOOD..... your joking right!

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      • #4
        Haha, welcome to the internet.
        1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion

        Rocketchips!
        High Flow B3/B6/BP VAF Adapters for sale!
        Bolt-on Weber Carb Adapters!

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        • #5
          First time I've seen that one..alotta people say its old, but even so it was an instant classic..
          2008 Kia Rio- new beater
          1987 F-150- revived and CLEAN!!!
          1987 Suzuki Dual Sport- fun beater bike
          1993 Festiva- Fiona, DD
          1997 Aspire- Peaspire, Refurb'd, sold
          1997 Aspire- Babyspire, DD
          1994 Aspire - Project Kiazord
          1994 Aspire- Crustyspire, RIP



          "If it moves, grease it, if it don't, paint it, and if it ain't broke don't fix it!"

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          • #6
            I thought YOU were doing this!

            "Use quotes next time," as well as alerting us that you are getting it from somewhere else, like this:

            I found this on xx.net:

            "Blahblahblah blah blah."

            Ain't that stoopit?



            Karl
            '93GL "Prettystiva" ticking B3 and 5 speed, backup DD; full swaps in spring!
            '91L "AquaMutt" my '91L; B6 swap/5 speed & Aspire brakes, DD/work car
            '92L "Twinstiva" 5sp, salvage titled, waiting for repairs...
            '93GL "Luxstiva," '94 B6 engine & ATX; needs overhauled
            '89L "Muttstiva," now a storage bin, future trailer project

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            • #7
              I wouldn't worry about it. Those sounds are normal for an Audi. I should know...
              My wife's nephew's gilrfriend's brother is going to school to be a VW/Porsche/Audi mechanic.

              You might try sticking a garden hose into the intake to flush it out. I read on the internet that some guy did that with good results.
              Last edited by blkfordsedan; 02-20-2012, 10:59 AM.
              Brian

              93L - 5SP, FMS springs, 323 alloys, 1st gen B6, ported head & intake, FMS cam, ported exhaust manifold w/2-1/4" head pipe.
              04 Mustang GT, 5SP, CAI, TFS plenum, 70mm TB, catted X, Pypes 304SS cat-back, Hurst Billet+ shifter, SCT/Bama tuned....4.10's & cams coming soon
              62 Galaxie 2D sedan project- 428, 3x2V, 4SP, 3.89TLOC

              1 wife, 2 kids, 9 dogs, 4 cats......
              Not enough time or money for any of them

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              • #8
                Originally posted by blkfordsedan View Post
                You might try sticking a garden hose into the intake to flush it out. I read on the internet that some guy did that with good results.
                Actually the sounds it is making are caused by the sand that made it through the engine and is now in the exhaust side of the turbo. Need to immediately disconnect the downpipe and run a pipe from the turbo's exhaust outlet back up to the intake so the intake can suck the sand out of the turbo.
                No festiva for me ATM...

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                • #9
                  Of course its noisy, he forgot to polish with Bon Ami !
                  Reflex paint by Langeman...Lifted...Tow Rig

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                  • #10
                    LOL I got half way thru this and was like.... NO HE DIDN'T !
                    I had an instructor in A&P School who was a certified inspector & stunt pilot.He also raced circle track.He would love to mess with us.One day on break he bet us that we couldnt drown out his pickup with a garden hose. We didnt know that he had already done this many times. He had an old beater for a daily driver.Pick up with a 454.We got a garden hose & he held the throttle almost wide open.Garden hose blasting right down the carb.I thought surely its gonna puke in @ 10 seconds.It never stalled. And he drove it to school the next day.So I guess we couldnt have hurt it to much :eeeeeek:
                    Some people like to read fiction,I prefer to read repair manuals. Weird I know-
                    Henry Ford: "Failure is the opportunity to begin again more intelligently"
                    Fuseable Link Distribution Block repair link

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                    • #11
                      Originally posted by nitrofarm View Post
                      LOL I got half way thru this and was like.... NO HE DIDN'T !
                      I had an instructor in A&P School who was a certified inspector & stunt pilot.He also raced circle track.He would love to mess with us.One day on break he bet us that we couldnt drown out his pickup with a garden hose. We didnt know that he had already done this many times. He had an old beater for a daily driver.Pick up with a 454.We got a garden hose & he held the throttle almost wide open.Garden hose blasting right down the carb.I thought surely its gonna puke in @ 10 seconds.It never stalled. And he drove it to school the next day.So I guess we couldnt have hurt it to much :eeeeeek:
                      He was just havin ya clean the carbon out from the Quadrabog flooding the cylinders out, because most of them ran rich most of the time.
                      91 Festiva GL "Scrat"
                      82 Honda Goldwing GL1100i
                      85 BMW 535is "Brunhild"

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                      • #12
                        :shock: well that engines toast

                        1988 323 Station Wagon - KLG4 swapped
                        1988 323 GT - B6T Powered
                        2008 Ford Escape - Rollover Survivor

                        1990 Festiva - First Ever Completed KLZE swap (SOLD)

                        If no one from the future stops you from doing it, how bad of a decision can it really be?

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                        • #13
                          Please stop the internet. I want off.

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                          • #14
                            and to think, all these years I've been porting the hard way.
                            Driving for me is neither a right nor a privilege. Driving is my passion, as it was for the people who invented the automobile, the people who paved the first roads and the people who continue to improve the automobile. Please respect this passion.

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                            • #15
                              Might as well pull the engine and throw it away. This is what happens when you believe all the BS on the internet!!!
                              Chuck
                              Life's a beach, then you marry one---- Shakespeare
                              If money will fix it, it's not broken
                              91 GL -Ol' Rusty
                              93 GL - Lil Red
                              91 L - Tweetystiva
                              http://www.fuelly.com/car/ford/festi...tfordcat/54176
                              http://www.fuelly.com/car/ford/festi...tfordcat/54596

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