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  • Removal of catalytic converter

    I have a 89 carbed Festy. Recently Anchorage Ak has terminated all emission requirements. My car is consistantly getting 40.8 mpg with a stock B3. I would like to put a header, larger diamenter exhasut pipes, better muffler, and remove the catalytic converter in an effort to pick up a few more mpg's.

    My question is, will removing the cat negativly effect the car preformance? Also, does anyone have a line on headers for the little B3s other than FMS. I have called them several times over the past couple of months and even sent emails with no response. I have not been able to find another source anywhere. Any help would be greatly appreciated.

  • #2
    The cat is a significant restrictor, so yes, removing it will help power and gas mileage. I don't necessarily think it's a good idea to go larger on the pipes tho; you will probably lose torque, and negate some or all of the gain you got by removing the cat.
    90 Festy (Larry)--B6M (Matt D. modified B6 head), header, 5-speed, Capri XR2 front brakes, many other little mods
    09 Kia Rondo--a Festy on steroids!

    You can avoid reality, but you can't avoid the consequences of avoiding reality--Ayn Rand

    Disaster preparedness

    Tragedy and Hope.....Infowars.com.....The Drudge Report.....Founding Fathers.info

    Think for yourself.....question all authority.....re-evaluate everything you think you know. Red-pill yourself!

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    • #3
      It might sound a little better but figuring out how to make the o2 work as good
      or better might be challenging.
      Reflex paint by Langeman...Lifted...Tow Rig

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      • #4
        The only O2 sensor goes in the e manifold, or one of the primary header tubes.

        Dr Dan and I are on this right now!

        I'm designing a cat back exhaust system that will work with a cheap high flow muffler in place of the cat, or the stock cat.

        Headers are non-existent at this time. One could chop up a motorcycle header, and develop a tri-Y design.
        Last edited by BigElCat; 05-24-2012, 09:08 AM.
        '88 Festiva L, stock carby engine (with exhaust upgrade), 4 speed tranny. Aspire Struts and Springs, Capri 14" wheels, interior gutted, battery in back

        '92 Geo Metro XFi

        '87 Suzuki Samurai

        '85 F150, modded 300cid

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        • #5
          Matt Dickmeyer has a header for the B3. I removed the cat on my 91GL with B6 swap and had no problems. I wish Matt was still on here, but the haters ran him off because he was building a B3. He was developing some really nice pieces for the B3 also.
          Chuck
          Life's a beach, then you marry one---- Shakespeare
          If money will fix it, it's not broken
          91 GL -Ol' Rusty
          93 GL - Lil Red
          91 L - Tweetystiva
          http://www.fuelly.com/car/ford/festi...tfordcat/54176
          http://www.fuelly.com/car/ford/festi...tfordcat/54596

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          • #6
            ditto
            admit nothing - deny everything - make accusations

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            • #7
              I'm B3 till it fries!

              Haters can see me in the Arena.
              '88 Festiva L, stock carby engine (with exhaust upgrade), 4 speed tranny. Aspire Struts and Springs, Capri 14" wheels, interior gutted, battery in back

              '92 Geo Metro XFi

              '87 Suzuki Samurai

              '85 F150, modded 300cid

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              • #8
                haters

                haters are everywhere. so are lovers. just do what u,do best,and ignore the robots. dickmeyers a legend in his own time. life goes on with or without you.

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                • #9
                  cat

                  id leave cat alone,or get a new one. my guess,the designers of festy, kept the cat for usable back pressure. if u want more power,try a bigger engine.the b3 needs back pressure,for tork
                  Last edited by windy1; 05-24-2012, 07:47 PM. Reason: spell

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                  • #10
                    Back pressure is bad. Small diameter tubes for exhaust velocity and cylinder scavenging create torque.
                    '88 Festiva L, stock carby engine (with exhaust upgrade), 4 speed tranny. Aspire Struts and Springs, Capri 14" wheels, interior gutted, battery in back

                    '92 Geo Metro XFi

                    '87 Suzuki Samurai

                    '85 F150, modded 300cid

                    Comment


                    • #11
                      Allow me to clarify.

                      A small diameter primary tube, as compared to a larger diameter primary tube, can maintain exhaust velocity better in some cases.

                      A cylinder on a 4 stroke motor can not be scavenged by the primary exhaust tube. A properly designed tri-Y header can allow one cylinder to scavenge the primary tube of another cylinder.
                      '88 Festiva L, stock carby engine (with exhaust upgrade), 4 speed tranny. Aspire Struts and Springs, Capri 14" wheels, interior gutted, battery in back

                      '92 Geo Metro XFi

                      '87 Suzuki Samurai

                      '85 F150, modded 300cid

                      Comment


                      • #12
                        Thanks

                        Thanks for all the input and advice.

                        I thought I read somewhere a few years ago that you would not gain much if anything by going to an exhaust pipe larger than the 2 inch area. My concerns were that removing the cat may casue a problem with the O2 sensor or other areas that would casue the mpgs to go down. My primary goal with this car is to get as many mpg as I can. I have my eye on a 91 for a B6T swap later down the road. Once again, thanks for all your help on this and any future questions.

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                        • #13
                          right

                          you,d have to have a header made 2 your specs. i agree,back pressure is bad,if its excessive. its a fine line,knowing how much bp. to eliminate. im telling u,the b3,is a small engine,and designers designed it to work,the way it is. i suppose u,keep trying different mods[if thats your goal] till u,get desired effect. just adding a mini turbo,helps a lot. i keeo exhaust exit pipe 1 i/2 in. i tried 1 1/4in,and got more tork. but stuck with 1 1/2in

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                          • #14
                            If MPG is your primary goal, stick with the stock exhaust manifold and exhaust system. Replace the cat with a piece of straight pipe of same diameter and your golden. Headers and larger exhaust may improve power, but will not improve mpg significantly (probably even reduce it). Even if it would gain another 1-2 MPG, it would take a long time to pay for the cost incurred.
                            Brian

                            93L - 5SP, FMS springs, 323 alloys, 1st gen B6, ported head & intake, FMS cam, ported exhaust manifold w/2-1/4" head pipe.
                            04 Mustang GT, 5SP, CAI, TFS plenum, 70mm TB, catted X, Pypes 304SS cat-back, Hurst Billet+ shifter, SCT/Bama tuned....4.10's & cams coming soon
                            62 Galaxie 2D sedan project- 428, 3x2V, 4SP, 3.89TLOC

                            1 wife, 2 kids, 9 dogs, 4 cats......
                            Not enough time or money for any of them

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                            • #15
                              Originally posted by windy1 View Post
                              id leave cat alone,or get a new one. my guess,the designers of festy, kept the cat for usable back pressure. if u want more power,try a bigger engine.the b3 needs back pressure,for tork
                              the designers used the cat only because it was legally required by the EPA. vehicles ran well for years without them, I don't see the point in having what I removed on my cars...
                              Andrew Walker

                              Current Daily Driver:
                              89 Nissan D21 SE V6 5 speed 4x4
                              Projects in the works:
                              84 Mercedes Benz 300D(T)(Baby) currently awaiting transmission transplant/ full on restoration

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