Yesterday I needed two front springs for Matthew, to replace the super-short cut ones on him now. Went to the JY, found an appropriate Festy. Had both springs in my hands in ~10 minutes or less. Here's how:
1. Remove banjo bolt from caliper, to get the brake line out of the way. 12mm
2. Loosen (but do not completely remove!) the center nut holding the spring. This is just to lessen the tension for later. Makes step #7 easier. 17mm
3. Loosen forward nut that holds top hat in, but do not remove. 14mm
4. Remove the other, rearward nut that holds top hat in. 14mm
5. Remove the two lower strut bolts, and separate strut from knuckle. 17mm
6. Now push the strut forward of the knuckle, so the bottom of the strut is free-hanging.
7. Standing in front of car for safety (i.e. away from wheel well), slowly remove top center 17mm nut. There will be a slightly alarming crash when the nut comes off.
8. Strut will be free. Separate spring from strut.
It took longer to post this than to do it! These steps can be done in a different order too.
1. Remove banjo bolt from caliper, to get the brake line out of the way. 12mm
2. Loosen (but do not completely remove!) the center nut holding the spring. This is just to lessen the tension for later. Makes step #7 easier. 17mm
3. Loosen forward nut that holds top hat in, but do not remove. 14mm
4. Remove the other, rearward nut that holds top hat in. 14mm
5. Remove the two lower strut bolts, and separate strut from knuckle. 17mm
6. Now push the strut forward of the knuckle, so the bottom of the strut is free-hanging.
7. Standing in front of car for safety (i.e. away from wheel well), slowly remove top center 17mm nut. There will be a slightly alarming crash when the nut comes off.
8. Strut will be free. Separate spring from strut.
It took longer to post this than to do it! These steps can be done in a different order too.
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