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Worrisome Crack

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  • Worrisome Crack



    Damn near 8" long, the most prominent part is what you see in the poorly lit, fuzzy pic. The problem is that it's actually sticking up out of the sill, close to the front of the door. I'm really worried that the structural integrity of this car has been greatly compromised. Any insights? For those who don't remember, my frame looks like this:


    In love with a MadScientist!:thumbright:
    There's a fine line between breathtaking ingenuity and "That's the stupidest thing I've ever seen!"


  • #2
    just run it till the wheels fall off and then part it out but no highway driving!!!
    93 L B6T DD http://www.fordfestiva.com/forums/sh...ad.php?t=37751
    RIP_90 LuX http://www.fordfestiva.com/forums/sh...ad.php?t=32249
    RIP 88 LX / B8-MEhttp://www.fordfestiva.com/forums/sh...ad.php?t=26398

    RJ

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    • #3
      Looks like you shoulda jumped on the b6 swapped festy that was for sale in rock hill!
      "Lane, I've been going to this high school for seven and a half years. I'm no dummy."

      Gone but never forgotten, "Hulkstiva"...http://www.fordfestiva.com/forums/sh...ht=progression

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      • #4
        Originally posted by lanemeyer14 View Post
        Looks like you shoulda jumped on the b6 swapped festy that was for sale in rock hill!
        No cash. Is my car really irreparable? I am trying to get this car to Madness! I have to go down the highway...
        In love with a MadScientist!:thumbright:
        There's a fine line between breathtaking ingenuity and "That's the stupidest thing I've ever seen!"

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        • #5
          I need a good roller for my XR2 swap. I've got so much into this car already, that I'm just going to swap it all into another car.
          In love with a MadScientist!:thumbright:
          There's a fine line between breathtaking ingenuity and "That's the stupidest thing I've ever seen!"

          Comment


          • #6
            WHOA!! Das a pretty big spot mang!

            Maybe you could cut out the bad stuff and rebox it with a thicker gauge steel. Add a flange to the upper side that could be plug welded to the floorboard for some added strength and overlap the existing good portion of the rail by several inches. Just an idea.
            If a hammer doesn't fix it you have an electrical problem




            WWZD
            Zulu Ministries

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            • #7
              Originally posted by Zanzer View Post
              WHOA!! Das a pretty big spot mang!

              Maybeyoucouldcutoutthebadstuffandreboxitwithathick ergaugesteelAddaflangetotheuppersidethatcouldbeplu gweldedtothefloorboardforsomeaddedstrengthandoverl aptheexistinggoodportionoftherailbyseveralinchesJu stanidea
              I just had to make it so everyone could understand what you just said! Hahahahaha... I asked if I could have this done at a welder's, and they said 'no, it's not safe.' I went to a body shop. They damn near wouldn't let me leave with the car, and wouldn't "void the crumple zones."
              In love with a MadScientist!:thumbright:
              There's a fine line between breathtaking ingenuity and "That's the stupidest thing I've ever seen!"

              Comment


              • #8
                That spot is minimal to many I've fixed in the past.

                You're not going to get a body shop to touch anything near a crumple zone due to liability issues so you'll probably have to take it upon yourself to fix it it unless you know someone with a MIG welder. I wouldn't worry too much about a "voided crumple zone" seeing as it's current condition is an extreme crumple zone as evident by your cracked rocker panel. Also, there's no notch in the frame rail where that spot is, so it's being a crumple zone is debatable.
                If a hammer doesn't fix it you have an electrical problem




                WWZD
                Zulu Ministries

                Comment


                • #9
                  Originally posted by Zanzer View Post
                  That spot is minimal to many I've fixed in the past.

                  You're not going to get a body shop to touch anything near a crumple zone due to liability issues so you'll probably have to take it upon yourself to fix it it unless you know someone with a MIG welder. I wouldn't worry too much about a "voided crumple zone" seeing as it's current condition is an extreme crumple zone as evident by your cracked rocker panel. Also, there's no notch in the frame rail where that spot is, so it's being a crumple zone is debatable.
                  Would you do it?
                  In love with a MadScientist!:thumbright:
                  There's a fine line between breathtaking ingenuity and "That's the stupidest thing I've ever seen!"

                  Comment


                  • #10
                    I can...if you quit making fun of the way I type :p LOL

                    Here's some of my work. And this one has 1 deleted crumple zone (but it's my car and it would be disclosed to any potential buyer if I were to sell it)

                    Before:



                    After:

                    If a hammer doesn't fix it you have an electrical problem




                    WWZD
                    Zulu Ministries

                    Comment


                    • #11
                      It was in reference to the recent increase in illiteracy. So what you're saying is, if I move the Festiva outside, it'll be fine?
                      In love with a MadScientist!:thumbright:
                      There's a fine line between breathtaking ingenuity and "That's the stupidest thing I've ever seen!"

                      Comment


                      • #12
                        If you're asking if it would be ok to store it out in the elements with that big spot of rust under it I would say the more climate controlled you can keep it the better. If you move it outdoors it will be more exposed to moisture and that's never a good thing when you're talking about rust. If it were me I would take a brush on a drill or die grinder and remove as much of the rust as I could and then spray it with something like Rustoleum Rust Tough paint or rust converting primer at the very least. Better (for now) would be to blast it out and shoot it with some good epoxy etch primer. That would at least slow it down a good bit and protect it from the elements until you get a chance to repair it properly.

                        As far as just moving it around the driveway you should be ok. Not so sure about bumpy interstates and country roads though
                        Last edited by Zanzer; 07-11-2011, 11:05 PM.
                        If a hammer doesn't fix it you have an electrical problem




                        WWZD
                        Zulu Ministries

                        Comment


                        • #13
                          I was just kinda bein' sarcastic. When can I drive up there?
                          In love with a MadScientist!:thumbright:
                          There's a fine line between breathtaking ingenuity and "That's the stupidest thing I've ever seen!"

                          Comment


                          • #14
                            If it were mine I would jack it up and support it in at least six spots (the more the better) and possibly put some temp cross bracing in to keep it from folding/collapsing. Then cut out the rusted away area of subframe/floor and replace with material that is stronger than the original.
                            You will need some decent cutting tools, a decent welder and possibly a torch.
                            If you can't weld or not good at it, grab a half case of beer and offer it to someone that can.
                            Hotrod Forums Directory * D&D Discbrakes 61-67 Econoline Conversions
                            1988 Festy - white 5spd 1.3 * 1992 Festy - red 5spd 1.3 * 1963 Econoline 5 window pu * 1993 Dodge W250 5.9 Cummings * 94 Mustang

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                            • #15
                              ^^ That was my plan as well....but I don't drink beer LOL
                              If a hammer doesn't fix it you have an electrical problem




                              WWZD
                              Zulu Ministries

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