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I need help with gaskets on a Duratec V6

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  • I need help with gaskets on a Duratec V6

    Well, I was helping the girlfriend last night with her late 90's Mercury Mystique 2.5 V6. She got the dreaded P0401 error, so I undid her EGR valve, throttle body assembly and all the other stuff attached to the upper intake manifold, pulled it out of there, and started cleaning the crud out of the EGR passageway in the manifold. Man, that thing was dirty. Also I noticed the little green vacuum hose coming off the EGR valve had been snapped in two and repaired with electrical tape. She said her dad broke it a month back so I plan on fixing that. I have a feeling that is what threw the code, but I figured I'd clean out the EGR passageway anyhow, just to be nice.

    Once I got it off, I cleaned it out with throttle body cleaner and let it air dry for a bit. When I picked her up from work and brought her back to my place (where her car was) I proceeded to put it back together and made sure all the connections were connected and no hoses were broken. But, however, it was late and the Advance Auto stores were closed so I wasn't able to replace the intake manifold gasket, throttle body gasket, or EGR gasket (yes, I know, brilliant... :nono

    Well, it smoked and sputtered from the leftover cleaner a bit, but after that passed through, it drove pretty much normally on the way home last night, according to my girlfriend.


    However, before she had work today, upon starting up she noticed the engine surging and occasionally dying. Boy, do I feel like a dummy disgust

    I tried the Mystique/Contour forums, but it looks like they rarely have any activity. It sounds like a vacuum leak of some kind. Any idea of what the issue could be, or do you think I hit the nail on the head with the gasket assumption?

    Thanks guys
    Last edited by sickfleming; 06-29-2012, 06:27 PM.
    - 1996 Ford Ranger 2.3L 141,240 mi (Traded...wish I hadn't)
    - 1996 Ford Probe SE 2.0L Auto 126,000 mi
    - 1988 Festiva "Hermes" 1.3L Carb. 4-spd. 167,000 mi (Found a new home)
    - 1994 Escort GT, 5-spd. with Pacesetter header, and exhaust kit 101,412mi (RIP...T-boned by ditzy driver)
    - 2002 Hyundai Accent 1.5L Auto 164,000mi (Wow...so this is air conditioning...)
    - 1991 Festiva, 1.3L 5-spd. 75,802 miles. Goes by "Trixie"



  • #2
    I would never want to diagnose a car named "Mystique".

    Comment


    • #3
      What we do for lovvvvve........

      Comment


      • #4
        Oh, I agree. It's constantly giving problems, mainly with the fuel system and occasionally wiring. But then again, I currently teaching her to do routine maintenance. I'm not a big fan of the Contour/Mystique either (proof that Europe does NOT always make a better car), especially when fully loaded and a V6 thrown in, just for the sake of confusion and limited hood space. Gah, the Festiva has spoiled me rotten...

        But volunteered to tear into it, so I'm GOING to get it right, one way or another.

        ....Besides, we're in Texas....her dad doesn't like me much for dating his little girl...he has a gun...and I'm skinny enough and don't need to lose MORE weight hahahaha:cry_smile:
        - 1996 Ford Ranger 2.3L 141,240 mi (Traded...wish I hadn't)
        - 1996 Ford Probe SE 2.0L Auto 126,000 mi
        - 1988 Festiva "Hermes" 1.3L Carb. 4-spd. 167,000 mi (Found a new home)
        - 1994 Escort GT, 5-spd. with Pacesetter header, and exhaust kit 101,412mi (RIP...T-boned by ditzy driver)
        - 2002 Hyundai Accent 1.5L Auto 164,000mi (Wow...so this is air conditioning...)
        - 1991 Festiva, 1.3L 5-spd. 75,802 miles. Goes by "Trixie"


        Comment


        • #5
          Originally posted by denguy View Post
          What we do for lovvvvve........
          Ain't THAT the truth lol
          - 1996 Ford Ranger 2.3L 141,240 mi (Traded...wish I hadn't)
          - 1996 Ford Probe SE 2.0L Auto 126,000 mi
          - 1988 Festiva "Hermes" 1.3L Carb. 4-spd. 167,000 mi (Found a new home)
          - 1994 Escort GT, 5-spd. with Pacesetter header, and exhaust kit 101,412mi (RIP...T-boned by ditzy driver)
          - 2002 Hyundai Accent 1.5L Auto 164,000mi (Wow...so this is air conditioning...)
          - 1991 Festiva, 1.3L 5-spd. 75,802 miles. Goes by "Trixie"


          Comment

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