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  • Battery exploded......

    I started up Red the other day. It sat idling when suddenly the battery exploded!
    Here is a pic of the battery looking straight down at it. As you can see it blew the top half right off.

    Here ar a few other pics also.


    So far it split the top of the radiator, so I need a replacement radiator now.
    Also it bent the hood of the car up a bit.
    My question is why did the battery explode? I have never seen this happen before.
    1993 Ford Festiva L blue 170,000 miles
    1990 Ford Festiva L Plus white 190,000 Auto, currently waiting to have another engine put in.
    1995 Ford F150 XLT black 203,000 miles
    2002 Honda CRV silver 180,000 miles
    2003 Toyota Rav4 Sport black 94,000 miles
    2008 Sym Rv250 dark grey 30,000 miles. My scooter.
    1989 Ford Festiva LX black 233,000 miles. Sold to my better half's son.

    Mike

  • #2
    That... is just sketchy. Were you in the car, or just warming it up? Glad you weren't hurt!
    White '92 GL 5-speed BP, G series, Aspire/Rio swapped, "Nancy"
    White '89 LX 5-speed, Aspire swapped, Weber carb
    1988 LX 5-speed
    ​​​1993 L 5-speed B8, E series, Aspire/Rio swapped

    Gone:

    1986 Chevrolet Sprint 1990 L Plus Auto

    Comment


    • #3
      Hydrogen gas and a spark, maybe from loose clamp. I had it happen to me while over it. Nasty! Wash and use baking soda to neutralize corrosive characteristics of the acid.

      Comment


      • #4
        Originally posted by Spike View Post
        That... is just sketchy. Were you in the car, or just warming it up? Glad you weren't hurt!
        I went inside the house after I started it. Then I heard a loud bang sound. I went back out to see what it was and the car was still running and smoke was coming out from under the hood.
        1993 Ford Festiva L blue 170,000 miles
        1990 Ford Festiva L Plus white 190,000 Auto, currently waiting to have another engine put in.
        1995 Ford F150 XLT black 203,000 miles
        2002 Honda CRV silver 180,000 miles
        2003 Toyota Rav4 Sport black 94,000 miles
        2008 Sym Rv250 dark grey 30,000 miles. My scooter.
        1989 Ford Festiva LX black 233,000 miles. Sold to my better half's son.

        Mike

        Comment


        • #5
          Graphic example to use caution when 'playing with' batteries. What happened to you is in the extreme but obviously can and does occur. Imagine that battery exploding while you were connecting cables or boosting someone; you'd want to have been wearing safety glasses and been very close to a source of water rinse. Glad you weren't hurt.

          Comment


          • #6
            Originally posted by Bert View Post
            Graphic example to use caution when 'playing with' batteries. What happened to you is in the extreme but obviously can and does occur. Imagine that battery exploding while you were connecting cables or boosting someone; you'd want to have been wearing safety glasses and been very close to a source of water rinse. Glad you weren't hurt.
            I didn't even think anything was wrong. I just went out to start the Festy to warm it up. Cable connections are tight .... I just don't under stand why it would just explode for no reason?!
            1993 Ford Festiva L blue 170,000 miles
            1990 Ford Festiva L Plus white 190,000 Auto, currently waiting to have another engine put in.
            1995 Ford F150 XLT black 203,000 miles
            2002 Honda CRV silver 180,000 miles
            2003 Toyota Rav4 Sport black 94,000 miles
            2008 Sym Rv250 dark grey 30,000 miles. My scooter.
            1989 Ford Festiva LX black 233,000 miles. Sold to my better half's son.

            Mike

            Comment


            • #7
              God that probably would have given me a heart attack if that happened while driving it. Good thing you weren't hurt.

              looks like it is time for a new battery.
              1991 Ford Festiva BP (Full Aspire/Rio Swap) (337k Miles) (Around 95k Engine)
              2002 Chevy Cavalier LS Sport 2.2L DOHC Ecotec (Threw a Rod)
              1998 Chevy Monte Carlo LS 3.1 V6 (225k miles) Best MPG = 28

              Comment


              • #8
                Hi Mike,
                VERY glad to see your ok,

                unfortunately, this isn't the first time I've seen this so here goes...

                The clean-up...
                FIRST...thoroughly rinse your whole engine compartment with water after CAREFULLY removing the battery remnants USEING GLOVES/SAFETY GLASSES and very OLD CLOTHES
                (if any acid gets on your clothes, it WILL eat right through them once they are laundered)
                SECOND...cover the whole WET engine bay and underside of hood in baking soda (one box MIGHT be enough) and let it set for about 30mins to neutralize any leftover battery acid.
                THIRD...wash all the acid soaked soda off. and your done (you may wanna spray-bomb any unpainted metal now, B/C it will start to rust almost immediately)

                the possible causes...
                four things come to mind....
                1-overcharging (possibly bad regulator in the alternator)
                2-a large short (like a wrench laid across the battery terminals, don't think this happed, just throwing it out there)
                3-clogged battery vents (allowing hydrogen gas build-up, add a tiny spark and then ka-bluey!!! )
                4-most likely-an internal short by the way the ends of the lead plates look (esp. if your battery was over a couple of years old and was low on water)

                my 2 cents of advice...take the alternator off and have it tested at least 3 times back to back at a chain store like carquest or napa the multiple testings will help weed out a faulty regulator. when installing a new battery, after hooking up the positive, just lightly graze the ground wire across the neg. terminal you may see some tiny sparks which should only last a couple seconds(this is normal) if you get a loud pop , you've got a major short somewhere!

                Hope this helps!
                Darren Sehnke

                Comment


                • #9
                  Most likely the post was cracked and this caused a spark internally igniting the gases. Dont every twist or pound your cables onto the posts. As far as clean up goes. You must put baking soda in your water IIRC you want @ 10% soda (but google this). Thankfully your ok-
                  Some people like to read fiction,I prefer to read repair manuals. Weird I know-
                  Henry Ford: "Failure is the opportunity to begin again more intelligently"
                  Fuseable Link Distribution Block repair link

                  Comment


                  • #10
                    Bad regulator in the alternator will do that. Especially if you drove on it for a while.

                    Comment


                    • #11
                      Had one blow up right in front of me. It was in a dump truck, battery mounted behind the steps under the front of the bed. It had a bad post (I thought it was loose and had no tools) and keep in mind how big dump truck batteries are. I was wiggling the cable while another guy cranked it. Blew the top off and I got splashed with acid. I had the guys lead me to a house (my eyes shut, we were working in a neighborhood) and they hosed me off. It was scary, gained new respect.
                      1963 Fairlane - future NSS drag car
                      1965 Mustang Coupe - A-code car, restoring for/with my son
                      1973 F100 longbed - only 22k original miles, 360/auto, disk, PS/PB dealer in dash A/C
                      1996 Sonoma X-cab - son's DD
                      2002 Grand Prix - daughter's DD
                      2003 Sport Trac - 180k, 130k on replaced motor with new timing chains - F/S soon.
                      2005 Accord - wife's DD
                      2008 Mountaineer - step daughter's DD
                      2015 F150 SCrew - DD

                      Comment


                      • #12
                        Originally posted by TorqueEffect View Post
                        God that probably would have given me a heart attack if that happened while driving it. Good thing you weren't hurt.

                        looks like it is time for a new battery.
                        Yes, and a new radiator.
                        1993 Ford Festiva L blue 170,000 miles
                        1990 Ford Festiva L Plus white 190,000 Auto, currently waiting to have another engine put in.
                        1995 Ford F150 XLT black 203,000 miles
                        2002 Honda CRV silver 180,000 miles
                        2003 Toyota Rav4 Sport black 94,000 miles
                        2008 Sym Rv250 dark grey 30,000 miles. My scooter.
                        1989 Ford Festiva LX black 233,000 miles. Sold to my better half's son.

                        Mike

                        Comment


                        • #13
                          Originally posted by 1988lx View Post
                          Hi Mike,
                          VERY glad to see your ok,

                          unfortunately, this isn't the first time I've seen this so here goes...

                          The clean-up...
                          FIRST...thoroughly rinse your whole engine compartment with water after CAREFULLY removing the battery remnants USEING GLOVES/SAFETY GLASSES and very OLD CLOTHES
                          (if any acid gets on your clothes, it WILL eat right through them once they are laundered)
                          SECOND...cover the whole WET engine bay and underside of hood in baking soda (one box MIGHT be enough) and let it set for about 30mins to neutralize any leftover battery acid.
                          THIRD...wash all the acid soaked soda off. and your done (you may wanna spray-bomb any unpainted metal now, B/C it will start to rust almost immediately)

                          the possible causes...
                          four things come to mind....
                          1-overcharging (possibly bad regulator in the alternator)
                          2-a large short (like a wrench laid across the battery terminals, don't think this happed, just throwing it out there)
                          3-clogged battery vents (allowing hydrogen gas build-up, add a tiny spark and then ka-bluey!!! )
                          4-most likely-an internal short by the way the ends of the lead plates look (esp. if your battery was over a couple of years old and was low on water)

                          my 2 cents of advice...take the alternator off and have it tested at least 3 times back to back at a chain store like carquest or napa the multiple testings will help weed out a faulty regulator. when installing a new battery, after hooking up the positive, just lightly graze the ground wire across the neg. terminal you may see some tiny sparks which should only last a couple seconds(this is normal) if you get a loud pop , you've got a major short somewhere!

                          Hope this helps!
                          This does help, thanks!
                          I washed the engine compartment out right a way. I need to redue it though. I didn't use baking soda, I used a cleaner instead. I will get back in there and use baking soda.

                          We purchased the festy with the blue festy, in West Virginia and haven't done anything to the red festy yet because of weather and working on the blue festy. I'm glad the battery didn't blow when i was driving it home after buying it. I had to drive it 300 plus miles home.
                          Last edited by muleskinner; 01-05-2014, 09:24 AM.
                          1993 Ford Festiva L blue 170,000 miles
                          1990 Ford Festiva L Plus white 190,000 Auto, currently waiting to have another engine put in.
                          1995 Ford F150 XLT black 203,000 miles
                          2002 Honda CRV silver 180,000 miles
                          2003 Toyota Rav4 Sport black 94,000 miles
                          2008 Sym Rv250 dark grey 30,000 miles. My scooter.
                          1989 Ford Festiva LX black 233,000 miles. Sold to my better half's son.

                          Mike

                          Comment


                          • #14
                            You forgot to mention the possibility of a frozen battery. I know if you try to charge them up while frozen there is a big risk of something like this happening.

                            Comment


                            • #15
                              ^ I thought about that too, but they usually wont start if frozen. And if they do start, its usually ok.(because they werent frozen enough)
                              Some people like to read fiction,I prefer to read repair manuals. Weird I know-
                              Henry Ford: "Failure is the opportunity to begin again more intelligently"
                              Fuseable Link Distribution Block repair link

                              Comment

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