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  • Axle Removal tool

    http://buy1.snapon.com/catalog/tools...e=snapon-store I was suggested this over on cp.com and it looks like the most genius invention under the sun. They are on ebay for Escort/Lynx models too. Those should work for a Gseries on a Protege/EGT so says the guys over on Club Protege. If anybody knows the diameter of the diff pin in a Gseries, I could make one of these for cheaper than the 55-60$ on ebay. I would presume that the .900" diameter one would be best.
    Owner of:
    1991 Red Festiva L, 5 speed (Swagger Wagon)
    In progress:
    BP+G25MR swap, Kia rio axles hopefully.

  • #2
    I would save the money and practice with the tapping around the bell method.

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    • #3
      I bought a cheap slide hammer at Harbor Freight and then made a special tool from $6.50 worth of hardware store parts. Worked great! Here's the thread--see post #94.
      Post your Festiva or Aspire repair and maintenance issues. - USE THIS FORUM FOR ANY TECHNICAL RELATED POST (IE. How do I change my oil?, How to remove axle from tranny?, etc)
      Last edited by TominMO; 04-07-2013, 07:52 PM.
      90 Festy (Larry)--B6M (Matt D. modified B6 head), header, 5-speed, Capri XR2 front brakes, many other little mods
      09 Kia Rondo--a Festy on steroids!

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      • #4
        I've done the tapping, and the prying and a slide hammer with some cable wrapped around the bell, but it's the Drivers' side in the G series so the case is shaped funny and I don't think there's enough room to make the bracket thingy for the slide hammer instead of cable. I just wanted to post this so there is another alternative for folks, and if anybody knows the diameter of the diff pin in a G25MR so maybe I could make one at school.
        Owner of:
        1991 Red Festiva L, 5 speed (Swagger Wagon)
        In progress:
        BP+G25MR swap, Kia rio axles hopefully.

        Comment


        • #5
          Originally posted by bravekozak View Post
          I would save the money and practice with the tapping around the bell method.
          Please, just please, stop swearing by your "tapping" method. I'm tired of seeing it every time someone says they can't get an axle out. You have obviously never encountered a truly stuck axle.

          And no, it wasn't the circlip. I ripped the case open with the axle still inside and could clearly see the circlip not touching anything. I even beat on it from the inside out with a 5lb baby sledge and it wouldn't come out.

          Please tell me how this tapping method works again?
          91 Festiva BP Autocross/Track/Rallycross hopeful
          14 C7 Z51

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          • #6
            I got lucky. One swift pry on each one and they popped right out. I praised jesus.
            Buck.
            -1993 Ford Festiva GL, ~200k, B6, Aspire rear, Rio front, 5-speed. '87 Prelude alloys. Happy to be back on the route!!!
            -1999 Toyota Sienna XLE, 346,000
            -1996 Chevrolet K1500 Z71, 350 V8, 198k, hauler

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            • #7
              Originally posted by TominMO View Post
              I bought a cheap slide hammer at Harbor Freight and then made a special tool from $6.50 worth of hardware store parts. Worked great! Here's the thread--see post #94.
              http://www.fordfestiva.com/forums/sh...t=slide+hammer
              I made somthing very close to this and it works great
              Barbie Car - '90 L-plus_2nd Gen SOHC B6+rear turbo @ 8 psi
              Festycul - '9? 5spd_full roll cage, completely gutted, hydro g-series, B6T @ 15psi, rocketchip ecu,Willwood master cylinder, Mit. Galant VR-4 rotors, Hawk racing pads, capri knuckles, 323 LCA's, BrideLow Max seats, 5pt. harness, lexan windows, fuel cell, aluminum radiator, 323 coilovers
              Elvis - '93 L 5spd_B3+T build in progress
              WhiteGirl - '93 GL Immaculate shape, deciding what to build with it?

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              • #8
                That is a pretty cool design and not carried on the trucks. My driver is a broken 2 foot prybar that has been ground to fit down only one side, not both. It is not as robust looking as those. The chain bolted around the bell with the big slide hammer has done the trick on the last few stuck ones. 9 out of 10 though just pop out with a little small prybar jostling.
                Reflex paint by Langeman...Lifted...Tow Rig

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                • #9
                  This is the 1 out of 10 that has sworn vengeance on my soul. If nobody here or on CP.com knows the diff pin diameter, I guess I'll just bite the bullet and buy one of the tools online.
                  Owner of:
                  1991 Red Festiva L, 5 speed (Swagger Wagon)
                  In progress:
                  BP+G25MR swap, Kia rio axles hopefully.

                  Comment

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