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I got it milled flat, still need to make a jig on my CNC for drilling the bolt holes.1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion
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The head ports match the gasket size, so they're larger than a stock intake manifold. The other end is 2.2" OD with a ~1.8" or 46mm ID suitable for GSXR1300 throttles, or runners and a plenum could be welded to the stub to make a complete traditional manifold.
The BP port spacing also matches the DCOE standard, so by adding a wooden flange to the pattern it would be possible to cast these with twin DCOE flange instead of an open end. To this you could bolt twin dual side-draft carbs or Jenvey or similar throttles1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion
Rocketchips!
High Flow B3/B6/BP VAF Adapters for sale!
Bolt-on Weber Carb Adapters!
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Here's the mostly finished manifold, with my drilling jig:
The jig auto-located & centers itself using the ports, and allows me to drill the holes quickly on the drill press without sacrificing any accuracy. Drilling on the mill with the digital readout/coordinate system is super tedious
The lower bolt holes are a little close to the runner radii on the flange
I should be able to run an endmill over this and clear some material away. the runner walls are plenty thick.1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion
Rocketchips!
High Flow B3/B6/BP VAF Adapters for sale!
Bolt-on Weber Carb Adapters!
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Great work as always.-Greg
Euro-bprt...WORLDS FASTEST FESTIVA !!! 11.78@115.9
BP, G trans, Megasquirt/ 550cc inj. t3/t3 (tbird) Garrett, REAR TURBO!!!! AND AC!!!!
Redneck Engineer
FOTY - '09
5x Festiva Madness Attendee...FM 3,4,5,6,8
http://www.youtube.com/watch?v=LpCZ7...9Pwqw-oe8s2OYQ
http://www.youtube.com/watch?v=vU_eX...9Pwqw-oe8s2OYQ
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I measured them from a factory manifold & made a blueprint1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion
Rocketchips!
High Flow B3/B6/BP VAF Adapters for sale!
Bolt-on Weber Carb Adapters!
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