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my (almost) finished grill and light bar.

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  • my (almost) finished grill and light bar.

    i went to the junkyard and found a 90-93 grill. and i remember seeing that you could chop the center out of them. i took it one step better (IMO) and made a "lip" on the bottom of it. im not done yet but it will be black like my hood and have silver/alum. mesh behind it. here is some pics...






    now my light bar... it is only half done... it will have 2 more of the same lights on it. they are 7 inch 100watt lights.

    this is even with a bad batt. and not a "good" contact on the connectors.... the camara is not even in its beam...its is gonna make night time driving SO much better....

    the wiring harness is just about done. it has 2 "8" gauge/awg wires for power and ground. the 2 relays will be up on the bar and there is also 6 signal wires going up there too. 2 of them will be for the lights and the rest are for what ever i think of later... maby more lights lol... im also putting 2 cb/vhf raido antenna wires up there for the raidos when i get them...



    thats what ive been working on...


    Mike, AKA the sasquatch
    1990 LX, bp+T/g25mr, 9psi dynoed at 194HP, turbonetics t3/to4e 57trim, haltech E6X standalone, 550cc injectors, turbosmart wastegate, synapse BOV, walbro 255 fuel pump, aeromotive FPR, AEM wideband, 3 inch exhaust, huge FMIC, 9LB flywheel, 6 puck clutch and way more parts that im forgetting i installed lol...

  • #2
    8ga? Just a WEE bit of overkill, dontcha think?

    let's say it's easy as PIE (P=IxE)
    P= 100w
    I= ?
    E= 14.4v (SAE spec for rating wattage/power consumption)

    so (100w = I x 14.4v), which translates to (I = 100w/14.4v)
    solve for I; 100/14.4 = 6.94444...., or roughly 7amps

    Therefore, your total load is 14A for two 100w lamps (peak load at cold-fire will be slightly higher for a few milliseconds). Now, depending upon the length of the conductor between power source and the load, the wire gauge may vary slightly. However, for runs less than 10ft in length, a single 18ga wire would carry sufficient current, without significant voltage drop. Personally, I prefer a single 16ga, or two 18ga wires for less change of light corrosion (over time) causing any real voltage drop.

    Now, with all that said; nice work and looking good!
    Jim DeAngelis

    kittens give Morbo gas!!



    Bright Blue 93 GL (1.6 8v, 5spd) (Hula-Baloo)
    Performance Red 94 Aspire SE (Stimpson)

    Comment


    • #3
      i worked out that the lights take about 8.4 amps ea. 100watt divided by 12volts = 8.333 amps now times 4 = 33.6
      i was told a 8ga. wire can take 45 amps and a 10ga. wire can take 30 amps... so i went with the 8ga. also if i want to stick anymore lights on there ill have the extra amps


      Mike, AKA the sasquatch
      1990 LX, bp+T/g25mr, 9psi dynoed at 194HP, turbonetics t3/to4e 57trim, haltech E6X standalone, 550cc injectors, turbosmart wastegate, synapse BOV, walbro 255 fuel pump, aeromotive FPR, AEM wideband, 3 inch exhaust, huge FMIC, 9LB flywheel, 6 puck clutch and way more parts that im forgetting i installed lol...

      Comment


      • #4
        Very nice, I like your style

        One question, Why are you putting the relays on the roof? You could have put them where your power wires connect inside the car somewhere, that way you wouldn't have to run all those signal wires up there.
        89SX funtop! Fully loaded!
        RIP 90LX

        Comment


        • #5
          Where are you driving at night to need lights like that? Not complaining, I like the rally look of little cars with big lights, just curious.

          Comment


          • #6
            P.S. What kind of bulbs do they take? Ya know you can get HID kits for H3 bulbs
            89SX funtop! Fully loaded!
            RIP 90LX

            Comment


            • #7
              So your gona have a total of 10 lights on the fromt of your car?

              Comment


              • #8
                I saw this on an Aspire. I was planning on doing this same look to my car! (the aspire)
                www.cardomain.com/id/jermnc77

                Madness Committee Member & Contact Person
                www.festivamadness.com

                Festiva Madness
                Snoopy's
                4621 Atlantic Ave
                Raleigh, NC 27604

                Comment


                • #9
                  Originally posted by FB71 View Post
                  8ga? Just a WEE bit of overkill, dontcha think?

                  let's say it's easy as PIE (P=IxE)
                  P= 100w
                  I= ?
                  E= 14.4v (SAE spec for rating wattage/power consumption)

                  so (100w = I x 14.4v), which translates to (I = 100w/14.4v)
                  solve for I; 100/14.4 = 6.94444...., or roughly 7amps

                  Therefore, your total load is 14A for two 100w lamps (peak load at cold-fire will be slightly higher for a few milliseconds). Now, depending upon the length of the conductor between power source and the load, the wire gauge may vary slightly. However, for runs less than 10ft in length, a single 18ga wire would carry sufficient current, without significant voltage drop. Personally, I prefer a single 16ga, or two 18ga wires for less change of light corrosion (over time) causing any real voltage drop.

                  Now, with all that said; nice work and looking good!
                  Better safe than sorry I'd throw some "00" on the harness.
                  ---------------------------------------------------
                  The Jester - Midwest Festiva Inc., Missouri Chapter
                  ---------------------------------------------------
                  BUILD'EM CHEAP, RUN'EM HARD, REPAIR'EM DAILY!


                  Comment


                  • #10
                    that would weigh more than the car!!!
                    Jim DeAngelis

                    kittens give Morbo gas!!



                    Bright Blue 93 GL (1.6 8v, 5spd) (Hula-Baloo)
                    Performance Red 94 Aspire SE (Stimpson)

                    Comment


                    • #11
                      00? Pshhhh thats girly wire. I'd give those lights no less than 800kcmil
                      89SX funtop! Fully loaded!
                      RIP 90LX

                      Comment


                      • #12
                        ^^^...which could also be used as a "push bar" on the front of the vehicle! LOL!!

                        Focustiva: Because I was told it was was impossible to fit a Focus bumper on a Festiva.
                        In memory of Dean Allen - V8 Festiva 1955-2010

                        Comment


                        • #13
                          Originally posted by stefan View Post
                          Very nice, I like your style

                          One question, Why are you putting the relays on the roof? You could have put them where your power wires connect inside the car somewhere, that way you wouldn't have to run all those signal wires up there.
                          the amount of wire going up there is smaller if i have just two big wires than 4 smaller ones. you have to remember that all the covers on the wires take up alot of room too.

                          Originally posted by shawnw View Post
                          Where are you driving at night to need lights like that? Not complaining, I like the rally look of little cars with big lights, just curious.
                          i live in a little town called langley.... we have about 5 people here... lol jk.... when ever i drive home from work there is a copple roads where there is no cars and it is very dark. i like to be able to see at night. then i can see if there is any deer on the road or what ever...

                          Originally posted by stefan View Post
                          P.S. What kind of bulbs do they take? Ya know you can get HID kits for H3 bulbs
                          i know that but i think 100 watts will do for now.... maby later ill put HID's in there and lights the trees on fire as i go by... lol

                          Originally posted by Biglay5150 View Post
                          So your gona have a total of 10 lights on the fromt of your car?
                          not including the 4 led's i have in my headlights.... yes.... and dont forget about the 2 reverse lights on the rear..... my alternator must HATE me lol... but im getting a big one when i do my motor swap, so its all good!!!


                          Mike, AKA the sasquatch
                          1990 LX, bp+T/g25mr, 9psi dynoed at 194HP, turbonetics t3/to4e 57trim, haltech E6X standalone, 550cc injectors, turbosmart wastegate, synapse BOV, walbro 255 fuel pump, aeromotive FPR, AEM wideband, 3 inch exhaust, huge FMIC, 9LB flywheel, 6 puck clutch and way more parts that im forgetting i installed lol...

                          Comment


                          • #14
                            Whoooo hooooo go bc!
                            Mon arme a moi, c'est un stylo.

                            Comment


                            • #15
                              i have 4 gage wire running my stereo :lol: nice job :thumbright:

                              1988 323 Station Wagon - KLG4 swapped
                              1988 323 GT - B6T Powered
                              2008 Ford Escape - Rollover Survivor

                              1990 Festiva - First Ever Completed KLZE swap (SOLD)

                              If no one from the future stops you from doing it, how bad of a decision can it really be?

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