Did some more clearancing for my wheels which included making some flares.
This is the absolute bottom out position of my suspension travel. At this point there is no turning. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0216101421-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0216101422-00.jpg)
Mocked up what I needed for a flare out of some 1/8" PVC I had. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0221101322-00.jpg)
Covered it with tape so I could get it back off and glassed over it. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0221101501-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0221101543-00.jpg)
That gave me clearance to turn the wheel lock to lock at rock bottom. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0222101606-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0222101606-01.jpg)
Next I pulled the flare off with the mock-up piece still inside it, and trimmed off the excess after removing the form. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0222101630-00.jpg)
Preped the fender( which included cutting away the metal that was originally in the way) and mounted the flare. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0223101602-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0228101613-00.jpg)
Did a little filler work to blend it in...v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0305102050-01.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0305102051-00.jpg)
And some primer...v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0312101600-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0312101601-00.jpg)
[URL[/url]=http://s664.photobucket.com/albums/vv2/jmye1524/Flares/?action=view¤t=0312101602-00.jpg]
[/URL]
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0312101603-00.jpg)
Made molds so I can reproduce them if needed. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0323101313-01.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0324101811-00.jpg)
I'm not doing anything with the back, but flipped around and with a little work.......they could be put there pretty easy. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0324101854-00.jpg)
Keep in mind that fiberglass and messing with molds is something that I have never done before this project. There was a little trial and error.
This is the absolute bottom out position of my suspension travel. At this point there is no turning. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0216101421-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0216101422-00.jpg)
Mocked up what I needed for a flare out of some 1/8" PVC I had. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0221101322-00.jpg)
Covered it with tape so I could get it back off and glassed over it. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0221101501-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0221101543-00.jpg)
That gave me clearance to turn the wheel lock to lock at rock bottom. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0222101606-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0222101606-01.jpg)
Next I pulled the flare off with the mock-up piece still inside it, and trimmed off the excess after removing the form. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0222101630-00.jpg)
Preped the fender( which included cutting away the metal that was originally in the way) and mounted the flare. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0223101602-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0228101613-00.jpg)
Did a little filler work to blend it in...v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0305102050-01.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0305102051-00.jpg)
And some primer...v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0312101600-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0312101601-00.jpg)
[URL[/url]=http://s664.photobucket.com/albums/vv2/jmye1524/Flares/?action=view¤t=0312101602-00.jpg]
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0312101602-00.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0312101603-00.jpg)
Made molds so I can reproduce them if needed. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0323101313-01.jpg)
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0324101811-00.jpg)
I'm not doing anything with the back, but flipped around and with a little work.......they could be put there pretty easy. v
![](http://i664.photobucket.com/albums/vv2/jmye1524/Flares/0324101854-00.jpg)
Keep in mind that fiberglass and messing with molds is something that I have never done before this project. There was a little trial and error.
![Cool](https://fordfestiva.com/forums/core/images/smilies//cool.gif)
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