Here is what the inside of the lower support beam looks like. It will give you an idea why they flex and why it is recommended that they be strengthen / reinforced.
I am making a new one out of 2" x 3" x .125" wall steel and will weld it onto two pieces of .125" thick steel plate for bolting onto the bumper attachment area.
There will be cut outs on the beam for both access and to help lighten it.
NOTE: the piece of steel sticking out of the center of the support was a temporary piece I welded on to help in fitting the
Aspire cover to the car.
I am making a new one out of 2" x 3" x .125" wall steel and will weld it onto two pieces of .125" thick steel plate for bolting onto the bumper attachment area.
There will be cut outs on the beam for both access and to help lighten it.
NOTE: the piece of steel sticking out of the center of the support was a temporary piece I welded on to help in fitting the
Aspire cover to the car.
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