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Driveaxle seal replacement (manual 5-speed)

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  • Driveaxle seal replacement (manual 5-speed)

    Yesterday, I replaced (uneventfully) both driveaxles on my newly-acquired (for $100 with absolutely no rust) 1991 Festy. I put about 2.6 quarts of ATF in to get the proper level.

    Much to my surprise, when I returned from my short test drive (after dark), I found a large puddle of red ATF in the driveway (and nowhere else). It's like it all leaked out in the first 2 feet of travel.

    Interestingly, when I drained the transaxle in preparation for replacing the driveaxles, I got only a small amount of (brown) fluid out. I'm now suspecting that the driveaxle seals were already blown when I got the car. Alternatively, maybe the fluid was very low, the seals had dried out as a result (the car hadn't been driven for several years when I bought it), and I damaged them inserting the new driveaxles. The odometer reads just over 100K but the speedo cable is snapped, so actual mileage is unknown. It looks like a 100K car (spotless interior, etc.).

    The Haines manual says that replacing the seals is a simple task. I don't have a lift, and am not comfortable going that far under the car on stands, particularly on my sloping driveway.

    Does anybody know:
    (1) Are the proper seals available? Part number(s)? All we have really here in Anchorage is Napa and Schucks.
    (2) If I take it to a lift-equipped shop (close by, so I don't burn up the transaxle), what should I expect to pay in labor to replace the seals on both sides? Everything came apart very easily when I did the driveaxle replacement. Should I even risk driving the car with what may be no transaxle fluid.

    When I get some daylight after work today, I'm going to have a look-see to try to confirm that it leaked out the driveaxle seals and not somewhere else (like a crack in the transaxle case or seal between the two halves of the case).

    Thanks.
    Last edited by AlaskaFestivaGuy; 09-14-2009, 08:32 AM.
    88L black, dailydriver
    88LX silver a/c, dailydriver
    4 88/89 disassembled
    91L green
    91GL aqua pwrsteer
    92GL red a/c reardmg
    3 93L blue, 2 dailydriver, 1 frontdmg
    1952 Cessna170B floatplane

  • #2
    They are very easy to put in. But you have to take the axles back out. And buy more fluid or catch and reuse your fluid.
    -Greg
    Euro-bprt...WORLDS FASTEST FESTIVA !!! 11.78@115.9
    BP, G trans, Megasquirt/ 550cc inj. t3/t3 (tbird) Garrett, REAR TURBO!!!! AND AC!!!!
    Redneck Engineer
    FOTY - '09
    5x Festiva Madness Attendee...FM 3,4,5,6,8
    http://www.youtube.com/watch?v=LpCZ7...9Pwqw-oe8s2OYQ
    http://www.youtube.com/watch?v=vU_eX...9Pwqw-oe8s2OYQ

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    • #3
      you should be able to get the seals new at Napa. can't recall P/N's, but something like 2007N and another, depends on brand.

      as far as labor, call up the shop and see what they charge hourly rate.

      -"Hairlipstiva" 1991 GL 5spd (swapped from an auto), rolling on Enkei 14x6 +38 with 195/45/14 Toyo's, Jensen MP5720 CD deck, tach install, LED strip in cluster, down position rear wiper, FMS springs, Gabriel shocks on 4 corners, Acura Integra short shifter
      -Escort GT 91 donor car with BP, G5M-R tranny to be dropped in the little guy...
      -Aspire brake swap COMPLETE!
      https://www.wunderground.com/persona...?ID=KOKOWASS38

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