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  • Not enough battery to turn over starter; etc.

    '91 Festiva L, 5-speed; 180,000 miles, owned since June of '99.

    Spark plugs always look excellent, car runs great; needs oil seals on cam & crank shafts, changed timing belt at 100,000 miles, new valve cover gasket is probably not a bad idea. 35 mpg on the freeway keeping up in traffic, far better if allowed loaf; with 13" rims. Recently purchased distributor cap, rotor, plug wires and new plugs; to be installed.

    A new 75 month entirely sealed battery, the type no water can be added to; I'm guessing is about a year old since the car is about ten miles distant with the battery receipt in the glove compartment. The battery is at my apartment on a 1.5 amp trickle charger.

    What was slowly starting to seem a problem; is something I thought possibly related to winter driving at night with the headlights, wipers & heater fan motor, all on. Plus the radiator cooling fan, which runs constantly. I figured I was driving too short of a distance lately, often times; to allow the battery to charge adequately: While using many electrical devices all at once; draining lots of energy. I wasn't totally happy with that theory; since even after a long drive the starter seemed sort of sluggish, if I was paying attention.

    This was the past month or so, if not longer; since I have a hard time remembering when I first noticed the starter seeming to not work quite right. The motor turned over less vigorously; than I'd been used to with the new battery, for a long time previously. The thing which made the theory of winter driving with lots of electrical accessories, continue to keep me doubtful I was mistaken; was that though the starter seemed a little sluggish, that never worsened appreciably. Or slowly enough I had a hard time noticing?

    I'd been used to turning over the key to start the car; and having the starter respond vigorously. Then the motor started almost instantly, that even while cold ran exceptionally well. Even with the starter seeming a little sluggish, the car has started the same; and ran great too. Except for sensitivity to very heavy rains; so that I'd recently bought the new distributor cap, rotor, plug and coil wires, and spark plugs to install. That had solved the problem of the car's poor performance in heavy rains before; I figured not a bad time to do the job again.

    Last night I drove into town, that's not much over a mile or two at the most. I made three stops downtown when the car's motor was shut off; and after the third decided to go see a friend I'd not seen in several months, except for once a couple nights ago. I guess where my friend lives is seven or eight miles out of town. Once I got there I suggested we might have dinner someplace; during which time I left the car running since not planning to be stopped long. The night was cold, for one thing.

    We drove about two miles, to a big enough intersection; there is a stop light with left turn lanes in all directions. We made a ninety degree turn, so the motor slowed to idle; when I noticed the electrical charging light flickering red. When the motor revved a little the light went dark again. At a place, which for a long distance in either direction; seemed a far better spot to have trouble at, than had we proceeded onwards. So I took the initiative; to be safe, rather than sorry. There are commercial establishments there; including where my friend had a job, and is a well liked person. We said hello, got a couple of coffees, ate some free food they gave us, used the rest room; then returned to the car.

    Turning the ignition key the starter wouldn't do anything; and there was only a click each time the key was turned. Trying the headlights those seem as bright or nearly so, as while the car is running normally.

    Under the hood, the battery's positive terminal has a nice flexible rubber covering, so I'd never seen the condition of that cable connection; while the negative terminal which is exposed has always looked excellent. The shop selling me the new battery cleaned all the rust and corrosion off the metal bracket holding down the battery and repainted that black. That part of the motor bay always looked good with the new battery; inspiring confidence which now seems misplaced, due to the rubber cover on the positive terminal.

    Lifting the rubber covering over the positive terminal and cable connection, there is a pasty sort of greenish white accumulation on the outside of the cable connection, also on top of the battery around the bottom of the terminal. Though there is nothing on the positive terminal, which is as clean and shiny as when the battery was installed; or within the shim around the positive terminal made from an aluminum can, so the cable connector can be tightened adequately, nor between that shim and the inside of the cable connector.

    The positive battery cable or maybe both, I'm planning to replace, or at least the nut and bolt on the positive cable connector; since the nut has gotten rounded enough I used vice-grips to get the connector off the terminal, by gently rotating the connector.

    When I had the previous battery, lots crud similar to that on the outside of the positive terminal cable connector under the rubber cover; used to accumulate all over the exposed metal of the battery hold down fittings, and the battery terminals and cables. I periodically used baking soda and water, and probably a wire brush to clear away the crud, which always quickly accumulated again. The people in the shop selling me the new battery, said the build up of crud was from my getting the very last life out of the old battery I possibly could; causing caustic fumes to be expelled from the water lid vents. Something like that; if perhaps I'm not perfectly technically accurate.

    We had to get a taxi, so I also brought the battery back to my apartment to put that on the trickle charger. The charger has a yellow light which comes on while charging; which has been on the charger six hours and seems to be working fine. When charged a green light comes on. Or a red one if something is wrong. Tomorrow I'll take the battery to the place where I bought that, to have them test the battery; which if not damaged should've fully charged by then.

    The alternator is the same one as when I bought the car the spring of '99 with 85,000 miles; though oily now from being near the leaky cam and crank seals, timing belt, etc. With the oil leaks the motor has started to smell like there is some oil getting onto the exhaust manifold; so I'm wondering if that is from a leaking valve cover gasket?

    What I did notice not long after shutting off the motor, is the drive belt pulley on the alternator was too hot to touch more than an instant; while the alternator itself though warm wasn't overly so, I could rest my thumb on pushing hard for any length of time without feeling uncomfortable. The belt seems taut if not rigidly tight; or what I've normally felt about right.

    The cab driver who drove us home, was someone who'd known my friend. The driver suggested the problem could be the car's coil; and that a bad coil could ruin a new battery.

    I got on the NAPA website; and found a replacement ignition coil for $70, part # ECH IC134 There is also another thing called an ignition coil resister; which looks like a long wire type thing, for $22. Part # ECH ICR22 Can I take the current coil somewhere to have that tested? And what is the "resistor" thing; and should I replace that with the coil if the coil is bad?

    NAPA also sells both front and rear alternator bushings; the front about $24 and the rear around $18.50 I'm wondering if I were to install new bushings in the alternator I have now, were the alternator the problem; if that would be a lasting remedy, worthwhile enough to do? And, how difficult is installing new bushings in the alternator?

    NAPA also lists six different alternators they sell; ranging in price from three different rebuilt ones starting at $165, $180, and $230. The other three are alternators NAPA won't sell on-line, so I couldn't find a price easily though each of them seems likely to be more money than the one before; with the only brand new alternator the sixth one, at the bottom of the page.

    I'm wondering if I have to replace the alternator; will spending more be a big advantage? I'm the type who'd probably buy the $180 one, since a little better than the least expensive. Often with automotive electrics, the cheapest seem no bargain in the long run; since there usually is no long run. The $230 alternator is one rebuilt by Bosch; I'm guessing might cost in part, for the name? If the other three are more expensive than the Bosch without good reason, those could seem too expensive to consider. Though since I frequently drive long distances alone and have mobility problems enough, I'd rather not get stuck in the middle of nowhere and have to deal with too much adversity; the idea of having a reliable alternator seems a good one. I also was thinking there could be ones available elsewhere made with higher amperage, since all NAPA sells are ones rated at 50 amps.
    .
    Last edited by bobstad; 03-04-2012, 07:21 PM.
    '91 Festiva L/'73 Windsor Carrera Sport custom

    (aka "Jazz Bobstad," "The BobWhan," etc.)

    Art is the means whereby(a) society advances: Religion is the definition of the parameters of art. Poetry is the actualization of these...

  • #2
    post script: I figure with a fully charged battery tomorrow; I can limp the ten miles back to my apartment safely enough during daylight, then try to fix whatever has gone wrong.

    Is there any reason to doubt that theory? I can't walk far due to an injured right foot; nor stand long because my back is bad.
    Last edited by bobstad; 03-04-2012, 07:24 PM.
    '91 Festiva L/'73 Windsor Carrera Sport custom

    (aka "Jazz Bobstad," "The BobWhan," etc.)

    Art is the means whereby(a) society advances: Religion is the definition of the parameters of art. Poetry is the actualization of these...

    Comment


    • #3
      Originally posted by bobstad View Post
      post script: I figure with a fully charged battery tomorrow; I can limp the ten miles back to my apartment safely enough during daylight, then try to fix whatever has gone wrong.

      Is there any reason to doubt that theory? I can't walk far due to an injured right foot; nor stand long because my back is bad.
      10 miles should be no issue at all.
      "FLTG4LIFE" @FINALLEVEL , "PBH"
      89L Silver EFI auto
      91GL Green Auto DD
      There ain't no rest for the wicked
      until we close our eyes for good.
      I will sleep when I die!
      I'm a little hunk of tin, nobody knows what shape I'm in. I've got four wheels and a running board, I'm not a Chevy, I'M A FORD!

      Comment


      • #4
        Don't buy a coil! It has nothing to do with charging. Check battery voltage with voltmeter. Put the battery in car and start it. Watch for a rise to 14-15 volts. If not, check connections. Replace alt, do not rebuild. Also, fan running needs to be investigated.

        Comment


        • #5
          Someone correct me if I'm wrong, but I believe the Protege has a 65amp alt. which can be found in scrap yards, do that instead of the stock 50a replacement, don't just replace, upgrade.
          Owner of:
          1991 Red Festiva L, 5 speed (Swagger Wagon)
          In progress:
          BP+G25MR swap, Kia rio axles hopefully.

          Comment


          • #6
            bob, you have what seems to be a classic undercharging alt (output of 12.8 or so instead of the 13.6+ that you should see with the engine running and all accessories turned on). you're not running on just the battery, but the alt isn't charging enough to maintain the battery. you won't see the charge light on with the voltage at that range.

            test alt first!!!
            Trees aren't kind to me...

            currently: 2 88Ls (Scrappy and Jersey), 88LX, 90L(Pepe), 91L, 91GL (Skippy) 93 GL Sport (the Mighty Favakk), 94 (Bruce) & 95 Aspire SEs, 97 Aspire (The Joker),
            94 Justy 4WD, 87 Fiero GT, plus 2 parts cars. That's my fleet.

            Comment


            • #7
              I thought talk to type was for win 95..
              For the circumstances you have a stock but good alternator and
              will have no problems. There are many possibilities for bigger
              alternators, if you have big lights, AC-DC inverters, or other big
              power consumers a larger ALT is a great idea right now.

              Before any of these things are entertained you need to establish a
              good foundation. With the new(er) battery you need good clean
              connections for a strong battery circuit throughout the car, positive
              and negative. The Alternator needs a good clean ground circuit all the
              way back to the battery. The bat output should be clean and strong
              all the way back to the battery.

              FestYboy is right on..You have a weak link in the chain, not enough
              juice is able to make it through from pos..Alt..Neg to keep it all going.
              Find the weak link and maybe some not so great links and you should
              have a good well performing system again.
              Last edited by Movin; 03-04-2012, 10:53 PM.
              Reflex paint by Langeman...Lifted...Tow Rig

              Comment


              • #8
                You can get your alternator tested for free at some auto parts stores. Also battery but that takes about 20-30 min on the test equipment.
                Original owner of silver grey carburetted 1989 Festiva. 105k km as of June 2006. 140k km as of June 2021.

                Comment


                • #9
                  Battery on trickle charger 22 hours, still not charged.

                  Well, the weather this morning is wet and rainy; and after leaving the battery on the trickle charger overnight for twenty-two hours, the yellow light is still on, meaning the battery is still charging. A green light is supposed to come on when the battery is charged.

                  I was going to ride with my bike to the place I got the battery to get them to test that; but, now have to wait out the rain.

                  I guess I might as well let the battery continue to charge; though since there was enough juice before I began charging to make the headlights seem as bright as normal or close, I'm starting to think the nearly new battery is bad, which should've been charged by now?

                  The trickle charger is a Schumacher Model #1562A and nearly new; which as mentioned above charges at 1.5 amps.

                  What people have written here are the logical things to think of, not clearly in mind for me until I read them; though easy to recognize and familiar enough, once the posts got me thinking.

                  I haven't started reading my two Festiva manuals yet; the Haynes or the factory one, so some coffee and then I'll probably have at those. Once I've been reading them, I should be better able to think things through.

                  You know if my battery is bad; that cab driver's suggestion about the coil will keep bugging me!

                  One thing I thought of long ago I now wish I'd of followed through on; is to go through the whole electrical system, and smear dielectric grease on all the connectors.

                  The problem I have is most of them are designs I've never seen before, I can't even get apart. Sometimes I end up breaking them in frustration trying to get them to release. Even if I'm doing that correctly, the little tabs which have to be lifted to release a connection seem to become brittle with age, so break easily. Like the headlight bulb's sockets for instance.

                  Thanks for the advice everyone. I think I'll get a remote starter switch? If I remember right the way to test a coil is crank the motor over and if the coil is good a blue spark should jump from that to the wire into the distributor, or if the coil is bad a yellow one.

                  Well, I have to be amazed at my good fortune the car sits only ten miles away; when just as easily I could've been south of Salem, OR December 10th hundreds of miles south of here in thick cold fog along the freeway at three in the morning, or a few places nearly as bad since then. Now the car is on the Lummi Nation; next to the Silver Reef Casino/Hotel.

                  I think life is all beginner's luck; and then you croak. Knock on wood!(as I rap on the top of my head with my knuckles...hey; gently dude)



                  Post Script: Maybe getting into a rain coat, and riding the bus with my battery to where the car is; will prove my next action. For one thing there were some dvd movies and books inside; good for rainy days. Worst thing that could happen is I'd have to ride the bus back. And, by the time I got to the car; the rain could be stopped too.

                  I'll sure feel stupid if the east German war surplus poncho is in the car where I usually keep that; I was sure I left in the apartment, when trying to get the battery out at the Silver Reef.

                  .
                  Last edited by bobstad; 03-05-2012, 12:03 PM.
                  '91 Festiva L/'73 Windsor Carrera Sport custom

                  (aka "Jazz Bobstad," "The BobWhan," etc.)

                  Art is the means whereby(a) society advances: Religion is the definition of the parameters of art. Poetry is the actualization of these...

                  Comment


                  • #10
                    You're kidding me!

                    Originally posted by Movin View Post
                    I thought talk to type was for win 95..
                    NO WAY.

                    You can talk to a machine and text comes out?

                    .
                    '91 Festiva L/'73 Windsor Carrera Sport custom

                    (aka "Jazz Bobstad," "The BobWhan," etc.)

                    Art is the means whereby(a) society advances: Religion is the definition of the parameters of art. Poetry is the actualization of these...

                    Comment


                    • #11
                      Arf

                      The day the dog got ahold of that; right?

                      With the printer on.
                      '91 Festiva L/'73 Windsor Carrera Sport custom

                      (aka "Jazz Bobstad," "The BobWhan," etc.)

                      Art is the means whereby(a) society advances: Religion is the definition of the parameters of art. Poetry is the actualization of these...

                      Comment


                      • #12
                        Keep up the technical part of this thread please?!!

                        Originally posted by bobstad View Post
                        The day the dog got ahold of that; right?

                        With the printer on.
                        This keeps cracking me up; every time I look to see if there are more posts in this tread. But, I didn't mean to make anyone think I was over needing technical advice, either.

                        "If horses could chose, beggars would ride" though until those days folks; I'm at your mercy.
                        '91 Festiva L/'73 Windsor Carrera Sport custom

                        (aka "Jazz Bobstad," "The BobWhan," etc.)

                        Art is the means whereby(a) society advances: Religion is the definition of the parameters of art. Poetry is the actualization of these...

                        Comment


                        • #13
                          Got the Festiva back to my apartment easily

                          The Festiva now sits a few feet from my apartment door again. I was able to drive back from where I'd left the car, soon enough before dark I only turned on my headlights a few blocks just before my place; and now the battery is again charging with the trickle charger.

                          When I got back the pulley on the alternator wasn't warm at all, so apparently that being hot when I had to leave the car when the starter wouldn't work, was from the engine's heat that had been running quite a bit; when I checked two nights ago where I'd had to leave the car, not too long after turning the engine off and parking.

                          I drove past the radiator and battery shop in town on my way home this evening, where I bought the battery; to have them test to see what was going on. But, they'd been closed already at not long after 5:30 p. m. They seem like nice people, so probably I'll have good luck getting them to help figure out what is going on.

                          Since the battery didn't charge enough to turn on the green light on the charger, even in twenty-two hours; I'll be curious to see how long I have to let the battery charge to get that light to turn on?

                          According to the instructions with the charger, the battery should've been fully charged after so long; though the charger is the sort which can be left on for months or years once the battery is fully charged, so I shouldn't have to worry about overcharging if I leave the battery charging all night again. The way the starter turned the motor over, the battery seemed fully charged; so I hope the charger isn't acting flakey?
                          '91 Festiva L/'73 Windsor Carrera Sport custom

                          (aka "Jazz Bobstad," "The BobWhan," etc.)

                          Art is the means whereby(a) society advances: Religion is the definition of the parameters of art. Poetry is the actualization of these...

                          Comment


                          • #14
                            Sometimes a bad alternator can ruin a battery. Id replace the alternator with a higher Amp output one from the above suggestions. I know its hard to get around with a limited income and buy new parts but its cheaper than a new car


                            Take it back to the back porch, join the 3 string revolution.

                            Comment


                            • #15
                              Morphed is not senile; I guess? Beats Alzheimer's.

                              Originally posted by bobstad View Post
                              "If horses could chose, beggars would ride"
                              That's pretty funny; since the original quote is "if wishes were horses beggars would ride" which I don't know how many times I heard that growing up, my grandmother often liked mentioning. Seems the idea percolated on her in my mind's eye, though; I'd thought at first was the original.

                              I was in a chat with a young woman from the UK, I think in London; and she'd never heard that one before, she'd been amazed with and liked a lot. Kinda nice, yeah; had not my grandma run the thing into the ground.
                              Last edited by bobstad; 03-06-2012, 02:31 AM.
                              '91 Festiva L/'73 Windsor Carrera Sport custom

                              (aka "Jazz Bobstad," "The BobWhan," etc.)

                              Art is the means whereby(a) society advances: Religion is the definition of the parameters of art. Poetry is the actualization of these...

                              Comment

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