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  • BP Clearance issues

    I am having some real trouble with clearance issues between the alternator, and the inner frame rail.

    I just had to leave my Festiva on the side of the highway because after hitting a massive pothole, the engine shifted about an inch to the passenger side, so when the engine is under load, the alternator pulley drags on the frame rail, which caused the belt to slip, and eventually snap. I thought people here didn't have those issues with the Festiva pulleys on the BP.

    I did remove spacers from the mount I was given with the engine just to get it to fit properly.

    I'll take pictures tomorrow after work, but I don't know what I did wrong.
    1991 Ford Festiva BP (Full Aspire/Rio Swap) (337k Miles) (Around 95k Engine)
    2002 Chevy Cavalier LS Sport 2.2L DOHC Ecotec (Threw a Rod)
    1998 Chevy Monte Carlo LS 3.1 V6 (225k miles) Best MPG = 28

  • #2
    You did nothing wrong. Mine was very close until Rob shifted it for more clearance. The alt belt is a tight fit between the pulley and frame, at least on mine.
    Jerry
    Team Lightning



    Owner of Team Lightning
    90 L "Peewee" B6D. Bought new May 16,1990
    92 L Thunder BP G5M-R Turbo B6T electronics. Jan 2016 FOTM winner SOLD
    93 L Lightning. BP



    Not a user of drugs or alcohol, Just addicted to Festiva's

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    • #3
      First thing you wanna do is find out why it moved.
      91GL BP/F3A with boost
      13.79 @ 100, 2.2 60' on 8 psi and 155R12's

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      • #4
        I even pounded in the frame rail. because the alternator wouldn't have fit at all.

        Originally posted by bhazard View Post
        First thing you wanna do is find out why it moved.
        I'll check the transmission mounts when I go out to fix it after work. That's the only thing I can think of.
        Last edited by TorqueEffect; 06-11-2016, 09:10 AM.
        1991 Ford Festiva BP (Full Aspire/Rio Swap) (337k Miles) (Around 95k Engine)
        2002 Chevy Cavalier LS Sport 2.2L DOHC Ecotec (Threw a Rod)
        1998 Chevy Monte Carlo LS 3.1 V6 (225k miles) Best MPG = 28

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        • #5
          I wonder if the cross member didn't come loose from the rad support
          Trees aren't kind to me...

          currently: 2 88Ls (Scrappy and Jersey), 88LX, 90L(Pepe), 91L, 91GL (Skippy) 93 GL Sport (the Mighty Favakk), 94 (Bruce) & 95 Aspire SEs, 97 Aspire (The Joker),
          94 Justy 4WD, 87 Fiero GT, plus 2 parts cars. That's my fleet.

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          • #6
            It very well could have, seeing as my core support was rotting away, didn't even think about that.

            Sent from my LG-D800 using Tapatalk
            1991 Ford Festiva BP (Full Aspire/Rio Swap) (337k Miles) (Around 95k Engine)
            2002 Chevy Cavalier LS Sport 2.2L DOHC Ecotec (Threw a Rod)
            1998 Chevy Monte Carlo LS 3.1 V6 (225k miles) Best MPG = 28

            Comment


            • #7
              Well sure enough, it just looks like I will need to add the spacers back to the mount, because now that I look at the engine, it is clearly lopsided.

              Just haven't felt like messing with it, because I have been more interested in e3 the past couple days, and it's been too friggin' hot outside. lol
              1991 Ford Festiva BP (Full Aspire/Rio Swap) (337k Miles) (Around 95k Engine)
              2002 Chevy Cavalier LS Sport 2.2L DOHC Ecotec (Threw a Rod)
              1998 Chevy Monte Carlo LS 3.1 V6 (225k miles) Best MPG = 28

              Comment


              • #8
                Torque spend a day or 2 making all new mounts. Well worth it.
                Tommy

                WannaBimmer Build in Progress:
                http://www.fordfestiva.com/forums/sh...-Festiva-Build

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