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  • Custom strut bar mounts

    I've wanted to do these for a really long time now, but they've proven a challenge. Very hard to cast to net shape, so I really didn't bother. Now that I've got the mill I can use it to my advantage :evil:

    I had one of these strut bars back in the day. Total crap:


    I purchased one of Corksport's last strut bars for the 323 GTX when they discontinued their BF chassis stuff. Super stiff bar, with really rigid and well designed mounts. Visible in this pic:


    However even this was not perfect... the GTX does not use a 4-bolt strut mount, so I had to drill it out to use it on the Capri. No room for the nut on the stud there. Plus, I wanted some of my own design!

    So I made this pattern this morning, based off the CS style mounts, with some of my own twist in the design. Pattern is made from MDF, pine & bondo lol


    Which I cast two of this evening. No casting pics as I was busy molding


    Corksport vs. casting. Casting is solid


    Machining the slot:


    Skip a couple steps, sprinkle of magic, and tada - new strut bar mounts. Added bonus, I open my hood and there's some of my work right there in your face Excuse the filthy engine bay, I have not brought the GTXR2 out since winter, she needs a good cleaning. Ill try to get better pics tomorrow





    So now I've got a super extra tough strut bar. I might machine another set of castings to use a single heim joint at the top to make things a bit easier
    1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion

    Rocketchips!
    High Flow B3/B6/BP VAF Adapters for sale!
    Bolt-on Weber Carb Adapters!

  • #2
    You've got skills man!!
    60% of the time it works, every time!

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    • #3
      Festys only have a 2 bolt top mount, those look awesome, but would it work on a Festy/aspire if you closed the circle on the backside?
      2008 Kia Rio- new beater
      1987 F-150- revived and CLEAN!!!
      1987 Suzuki Dual Sport- fun beater bike
      1993 Festiva- Fiona, DD
      1997 Aspire- Peaspire, Refurb'd, sold
      1997 Aspire- Babyspire, DD
      1994 Aspire - Project Kiazord
      1994 Aspire- Crustyspire, RIP



      "If it moves, grease it, if it don't, paint it, and if it ain't broke don't fix it!"

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      • #4
        That....is....awesome!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!
        Tyler

        91 Festiva, 5spd, B8 swapped, now for paint and suspension

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        • #5
          Can you make us some for the Festivas? Great work!
          Semper Fi til I die!

          1993 Fescort GT 1.8 BP automatic Kia Rio front struts and cut springs Cut Front Festiva springs with Monroe Aspire struts in rear


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          • #6
            Looks nice and sturdy Rocket!

            Karl
            '93GL "Prettystiva" ticking B3 and 5 speed, backup DD; full swaps in spring!
            '91L "AquaMutt" my '91L; B6 swap/5 speed & Aspire brakes, DD/work car
            '92L "Twinstiva" 5sp, salvage titled, waiting for repairs...
            '93GL "Luxstiva," '94 B6 engine & ATX; needs overhauled
            '89L "Muttstiva," now a storage bin, future trailer project

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            • #7
              Originally posted by FeistyFesti View Post
              Can you make us some for the Festivas? Great work!
              If someone local to me wants to come spend an afternoon at my place so I can build up a pattern, I certainly can!
              1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion

              Rocketchips!
              High Flow B3/B6/BP VAF Adapters for sale!
              Bolt-on Weber Carb Adapters!

              Comment


              • #8
                oh OHHH that's ME, I wanna do it!!!
                Trees aren't kind to me...

                currently: 2 88Ls (Scrappy and Jersey), 88LX, 90L(Pepe), 91L, 91GL (Skippy) 93 GL Sport (the Mighty Favakk), 94 (Bruce) & 95 Aspire SEs, 97 Aspire (The Joker),
                94 Justy 4WD, 87 Fiero GT, plus 2 parts cars. That's my fleet.

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                • #9
                  :cheers:Nice job Rocketman!
                  All the many braces I've seen are too flimsy to work, at all.
                  You have crafted an excellent system:cheers:
                  No car too fast !

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                  • #10
                    Interesting... I was actually thinking of making some strut bar ends with additional bracketing to allow me to run tie bars to the front unibody and one to bolt to a plate on the firewall... Really stiffen the front end up. I'm sure we have all seen the dyno video of the 300+ whp festiva where the front end flexes more than Arnold back in his hay day.
                    89 Festiva L Carby 4 Speed... RIP. Evicted and Scrapped. I HATE MY FAMILY
                    94 aspire 3 door Red -- Former BP, V6 KLDE swap underway! RIP... Rotted and Flooded out...
                    2012 Mazda 2 Touring 5 Speed... It's Very, Very, Very green... Daily Driver
                    1964 Barracuda 360 V8 Push Button 904 Auto, New Money Pit

                    Facebook Me!

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                    • #11
                      Originally posted by FestYboy View Post
                      oh OHHH that's ME, I wanna do it!!!
                      Just let me know your availability, PM me for my number and we'll work things out. I need a good solid afternoon figure 4-6 hours

                      Originally posted by Dragonhealer View Post
                      :cheers:Nice job Rocketman!
                      All the many braces I've seen are too flimsy to work, at all.
                      You have crafted an excellent system:cheers:
                      Thanks! I wanted one that would actually WORK. I think these will do it

                      Originally posted by Nerd Racing View Post
                      Interesting... I was actually thinking of making some strut bar ends with additional bracketing to allow me to run tie bars to the front unibody and one to bolt to a plate on the firewall... Really stiffen the front end up. I'm sure we have all seen the dyno video of the 300+ whp festiva where the front end flexes more than Arnold back in his hay day.
                      Yeah I remember that video...ridiculous amount of flex. I could easily make a firewall plate for mine...stop givin me ideas! I just finished this lol
                      1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion

                      Rocketchips!
                      High Flow B3/B6/BP VAF Adapters for sale!
                      Bolt-on Weber Carb Adapters!

                      Comment


                      • #12
                        Couple more pics now with daylight









                        1991 Mercury Capri XR2 "GTXR2" BPT Swapped AWD Conversion

                        Rocketchips!
                        High Flow B3/B6/BP VAF Adapters for sale!
                        Bolt-on Weber Carb Adapters!

                        Comment


                        • #13
                          Originally posted by Rocketman View Post

                          Yeah I remember that video...ridiculous amount of flex. I could easily make a firewall plate for mine...stop givin me ideas! I just finished this lol
                          DO IT!
                          89 Festiva L Carby 4 Speed... RIP. Evicted and Scrapped. I HATE MY FAMILY
                          94 aspire 3 door Red -- Former BP, V6 KLDE swap underway! RIP... Rotted and Flooded out...
                          2012 Mazda 2 Touring 5 Speed... It's Very, Very, Very green... Daily Driver
                          1964 Barracuda 360 V8 Push Button 904 Auto, New Money Pit

                          Facebook Me!

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                          • #14
                            Rocketman, what would we do for the middle bar portion of the strut tower brace? Would you make those pieces too?
                            Semper Fi til I die!

                            1993 Fescort GT 1.8 BP automatic Kia Rio front struts and cut springs Cut Front Festiva springs with Monroe Aspire struts in rear


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                            • #15
                              Damn, I am one day late with my festiva strut bar!

                              Anyway, it looks like on festiva strut towers are maybe 3 inches under the hood, so with festiva you need a mount to be much higher in order to clear the intake manifold

                              better pics coming later, but even on this one you can see the angle bracket going up:

                              rusEfi - DIY ECU
                              93 EFI: tach cluster, aspire mirrors & spindles. ZX2 master cylinder, BP+G25 swap with a door hinge, rio struts. 205/50r15, 140mph speedometer,rear disk brakes, mini cooper + subaru front brakes rear sway bar

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