Maybe borrow a drill & easy out. Sure would be the easiest way. May want to take it all off again and double check for mistakes. I know crank pulleys are a pain. Cramped quarters.
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Fudge!, Whistling, AC pulley, Broken bolt. :(
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Try the chisel method first, if it works it's much easier. Get a small sharp chisel, place it on the top edge of the bolt. Strike it with a hammer attempting to drive the the bolt in a counter-clockwise direction. Keep trying until there is no more bolt to work it on or it comes out. If it doesn't come out then drill and ez-out it. You have soaked the thing in penetrating oil, haven't you......
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