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My KLZE Festiva Build Thread

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  • Zanzer is a master of all trades lol
    1992 white L, Bp, American racing 13's, stock trans.
    1991 White L, BP/F5MR, protege header, full aspire swap with gr2's, seats, and sway bar, 15" konig's, short throw, escort console.
    1991 blue L, 5 speed.
    1988 red L-plus-all stock.

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    • ^^ Haha! Thanks! And I wish! My paychecks would be a lot bigger if that were the case LOL



      I just spend WAY too much time thinking about cars. Sometimes that's good, sometimes bad :confused3:
      If a hammer doesn't fix it you have an electrical problem




      WWZD
      Zulu Ministries

      Comment


      • Originally posted by Zanzer View Post
        I just spend WAY too much time thinking about cars. Sometimes that's good, sometimes bad :confused3:
        I have the same problem... Obviously :lol:

        1988 323 Station Wagon - KLG4 swapped
        1988 323 GT - B6T Powered
        2008 Ford Escape - Rollover Survivor

        1990 Festiva - First Ever Completed KLZE swap (SOLD)

        If no one from the future stops you from doing it, how bad of a decision can it really be?

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        • ^^ LOL

          It's not so bad until it's 3am and you're laying in bed wide awake thinking about cam grinds and port CFMs :toothy3:

          I GUARANTEE the KLZE caused many a sleepless night :thumbup:
          Last edited by Zanzer; 07-08-2011, 06:07 PM.
          If a hammer doesn't fix it you have an electrical problem




          WWZD
          Zulu Ministries

          Comment


          • If you decrease your leverage point, you want a SMALLER bore to make up for it, to bring the mechanical advantage back to stock. A larger bore will just make it even harder to push.

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            • Now that you mention that, ya you'd be right........ well i guess what i can do is wait until i have the booster mounted where i want it and test it out, then decide if a different master is even necessary

              Just another thought, maybe a bigger booster could also help compensate for the dereased leverage?

              1988 323 Station Wagon - KLG4 swapped
              1988 323 GT - B6T Powered
              2008 Ford Escape - Rollover Survivor

              1990 Festiva - First Ever Completed KLZE swap (SOLD)

              If no one from the future stops you from doing it, how bad of a decision can it really be?

              Comment


              • Sounds good to me! I couldn't remember which way it went as far as bore size vs stroke...that's why I just got lazy and said a different bore size LOL. I used to be able to quote that stuff from memory when I was into building big Broncos but it's been a while At ~6000lbs they need all the help they can get.


                The Aspire booster looks a good bit larger than the Festy. I started to pull one out to try on my last trip to PAP but after pulling all the suspension and a set of seats I had pretty much had enough of the heat.

                A larger bore will require more effort but less stroke/travel. Maybe a slightly larger bore with the bigger booster would be a "happy medium" for you. I'd try the bigger booster first and see if it's adequate. If not, move up from there.
                Last edited by Zanzer; 07-08-2011, 09:48 PM.
                If a hammer doesn't fix it you have an electrical problem




                WWZD
                Zulu Ministries

                Comment


                • Originally posted by Christ View Post
                  If you decrease your leverage point, you want a SMALLER bore to make up for it, to bring the mechanical advantage back to stock. A larger bore will just make it even harder to push.
                  yes, but he'lll be increasing the leverage poing by moving the assembly virticaly (rod moved closer to pivot point) so a larger bore (like the EGT master) would be in order to maintain pedal effort. if rod is moved closer to pivot point, stroke is lost so bore size MUST increase to maintain volume movement.
                  Trees aren't kind to me...

                  currently: 2 88Ls (Scrappy and Jersey), 88LX, 90L(Pepe), 91L, 91GL (Skippy) 93 GL Sport (the Mighty Favakk), 94 (Bruce) & 95 Aspire SEs, 97 Aspire (The Joker),
                  94 Justy 4WD, 87 Fiero GT, plus 2 parts cars. That's my fleet.

                  Comment


                  • Oh ya your right too Arty, dam I was thinking backwards there :lol:

                    1988 323 Station Wagon - KLG4 swapped
                    1988 323 GT - B6T Powered
                    2008 Ford Escape - Rollover Survivor

                    1990 Festiva - First Ever Completed KLZE swap (SOLD)

                    If no one from the future stops you from doing it, how bad of a decision can it really be?

                    Comment


                    • I just had another idea that may help you out.... a "Z" bar
                      If a hammer doesn't fix it you have an electrical problem




                      WWZD
                      Zulu Ministries

                      Comment


                      • I've thought this from the start and although you've mentioned header tape, what about a heat shield?
                        -Zack
                        Blue '93 GL Auto: White 13" 5 Point Wheels, Full LED Conversion, and an 8" Sub

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                        • heat shields can only go so far...
                          Trees aren't kind to me...

                          currently: 2 88Ls (Scrappy and Jersey), 88LX, 90L(Pepe), 91L, 91GL (Skippy) 93 GL Sport (the Mighty Favakk), 94 (Bruce) & 95 Aspire SEs, 97 Aspire (The Joker),
                          94 Justy 4WD, 87 Fiero GT, plus 2 parts cars. That's my fleet.

                          Comment


                          • Chris, I wasn't critisizing your build. I just don't want you to get hurt due to a miscalculation. I like the idea of moving the booster up, vs to the side. Good thinking!
                            Jim DeAngelis

                            kittens give Morbo gas!!



                            Bright Blue 93 GL (1.6 8v, 5spd) (Hula-Baloo)
                            Performance Red 94 Aspire SE (Stimpson)

                            Comment


                            • ^ they heat up too
                              1992 white L, Bp, American racing 13's, stock trans.
                              1991 White L, BP/F5MR, protege header, full aspire swap with gr2's, seats, and sway bar, 15" konig's, short throw, escort console.
                              1991 blue L, 5 speed.
                              1988 red L-plus-all stock.

                              Comment


                              • I plan on using a heat shield + heat wrap on the pipes and master cylinder

                                Originally posted by FB71 View Post
                                Chris, I wasn't critisizing your build. I just don't want you to get hurt due to a miscalculation. I like the idea of moving the booster up, vs to the side. Good thinking!
                                No worries Jim, logging in and seeing upwards of 10 posts basically saying how bad my idea was just got me the wrong way that day, so it wasn't just specifically one post

                                1988 323 Station Wagon - KLG4 swapped
                                1988 323 GT - B6T Powered
                                2008 Ford Escape - Rollover Survivor

                                1990 Festiva - First Ever Completed KLZE swap (SOLD)

                                If no one from the future stops you from doing it, how bad of a decision can it really be?

                                Comment

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