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(panic mode) axles, transmission and differential gears

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  • (panic mode) axles, transmission and differential gears

    I was struggling to lock axles back into my stock manual transmission after an engine swap and at some point after multiple ins/outs/light hammering they have stopped even going inside as deep as they used to go in! It was 1/4" out while I was struggling and now it is 3/4" out! And as soon as I have realized things got worse I've got a flashback regarding Haynes manual, broom handles and "differential gears"

    here is a pic:


    So, is that it? If it is, what do I do next? If it is not, what is it then?... As I said, panic mode here
    rusEfi - DIY ECU
    93 EFI: tach cluster, aspire mirrors & spindles. ZX2 master cylinder, BP+G25 swap with a door hinge, rio struts. 205/50r15, 140mph speedometer,rear disk brakes, mini cooper + subaru front brakes rear sway bar

  • #2
    Dude wow!!!! Calm down !!!
    Post a picture of the inside of the trans !
    Make sure you see gear teeth ,you might have rolled the dif and the gears dropped .
    Best of luck .
    New build on the way .

    Comment


    • #3
      If the gear fell, you would able to see something missing. Make sure you are lining up the splines and not trying to hammer them in between splines. A little tip, the c-clip make sure the opening is at the bottom, that way it falls down into the groove and not hanging down. I've had the gear fall and you'll be able to just push the axle all the way in and it would be kinda sloppy, obviously wrong.
      Im not driving a Festiva because I'm poor. I drive a Festiva because i want to!

      Dennis
      93 L Advancedynamics suspension mod, awaiting B6 swap
      91 GL B6 sohc, currently in the hands of DAE undergoing top secret work. Soon to be cable G, with stage 3 F1 Kevlar clutch... To be continued
      93 GL In progress BP/hydro G
      15 Mitsubishi Mirage daily
      88 Dakota tow pig

      Comment


      • #4
        Originally posted by shadetree View Post
        Dude wow!!!! Calm down !!!
        Post a picture of the inside of the trans !
        Make sure you see gear teeth ,you might have rolled the dif and the gears dropped .
        Best of luck .
        Fine, I am half kidding on the panic mode

        You cannot really see a lot, I will maybe try a flashlight later. But I have tried sticking a finger into the tranny and there was a side of some gear in the middle of the hole - I think these gears on both sides are why the axle would not go in all the way, and nothing felt like the splines for the axle.

        Are you supposed to feel the spindles inside the tranny if you dare to put a finger inside? If that's the dropper gear scenario, what is my next step?
        rusEfi - DIY ECU
        93 EFI: tach cluster, aspire mirrors & spindles. ZX2 master cylinder, BP+G25 swap with a door hinge, rio struts. 205/50r15, 140mph speedometer,rear disk brakes, mini cooper + subaru front brakes rear sway bar

        Comment


        • #5
          Originally posted by gauge_half_inch View Post
          If the gear fell, you would able to see something missing. Make sure you are lining up the splines and not trying to hammer them in between splines. A little tip, the c-clip make sure the opening is at the bottom, that way it falls down into the groove and not hanging down. I've had the gear fall and you'll be able to just push the axle all the way in and it would be kinda sloppy, obviously wrong.
          I have tried both with and without the c-clip, it just would not go in for half an inch. Like most of the axle is inside but the last 1/2" would not go in. I believe spindles are longer than that anyway?
          rusEfi - DIY ECU
          93 EFI: tach cluster, aspire mirrors & spindles. ZX2 master cylinder, BP+G25 swap with a door hinge, rio struts. 205/50r15, 140mph speedometer,rear disk brakes, mini cooper + subaru front brakes rear sway bar

          Comment


          • #6
            If you see both gear sets ,run a zip tie through the trans and around. Then your good for storage .
            New build on the way .

            Comment


            • #7
              Fishing !
              Reflex paint by Langeman...Lifted...Tow Rig

              Comment


              • #8
                Originally posted by Movin View Post
                Fishing !
                Can not do that, I am totally pro-life (at least for fish)
                rusEfi - DIY ECU
                93 EFI: tach cluster, aspire mirrors & spindles. ZX2 master cylinder, BP+G25 swap with a door hinge, rio struts. 205/50r15, 140mph speedometer,rear disk brakes, mini cooper + subaru front brakes rear sway bar

                Comment


                • #9
                  The axle should be touching the rubber seal at the opening when fully seated, I assume your using a rubber dead blow hammer on the end of the axle to try and seat it? If you don't have a rubber dead blow, use a block of wood and a big hammer with the help of a buddy, if you don't, you will destroy the threaded end and won't het the nut back on.
                  Im not driving a Festiva because I'm poor. I drive a Festiva because i want to!

                  Dennis
                  93 L Advancedynamics suspension mod, awaiting B6 swap
                  91 GL B6 sohc, currently in the hands of DAE undergoing top secret work. Soon to be cable G, with stage 3 F1 Kevlar clutch... To be continued
                  93 GL In progress BP/hydro G
                  15 Mitsubishi Mirage daily
                  88 Dakota tow pig

                  Comment


                  • #10
                    four hours ago axle would easily go up to 1/4" from the seal. Not any more - something has changed and now both of them have a 3/4" gap from the seal and they would not go deeper. have tried light hammering - no difference.
                    rusEfi - DIY ECU
                    93 EFI: tach cluster, aspire mirrors & spindles. ZX2 master cylinder, BP+G25 swap with a door hinge, rio struts. 205/50r15, 140mph speedometer,rear disk brakes, mini cooper + subaru front brakes rear sway bar

                    Comment


                    • #11
                      I would say, your going to have to get in there with a flashlight and get a good look, something isn't right.
                      Im not driving a Festiva because I'm poor. I drive a Festiva because i want to!

                      Dennis
                      93 L Advancedynamics suspension mod, awaiting B6 swap
                      91 GL B6 sohc, currently in the hands of DAE undergoing top secret work. Soon to be cable G, with stage 3 F1 Kevlar clutch... To be continued
                      93 GL In progress BP/hydro G
                      15 Mitsubishi Mirage daily
                      88 Dakota tow pig

                      Comment


                      • #12
                        I would stick my finger in it first !!! No need for a flashlight .
                        New build on the way .

                        Comment


                        • #13
                          Go fishing around in there, hook it with your finger or some little tool
                          have something ready to poke through and hold it. Before you are through
                          you will think its as slippery as a fish!! Good luck!
                          Reflex paint by Langeman...Lifted...Tow Rig

                          Comment


                          • #14
                            Does anyone have a sketch of F gearbox inside? Would be helpful to know what I am fishing for
                            rusEfi - DIY ECU
                            93 EFI: tach cluster, aspire mirrors & spindles. ZX2 master cylinder, BP+G25 swap with a door hinge, rio struts. 205/50r15, 140mph speedometer,rear disk brakes, mini cooper + subaru front brakes rear sway bar

                            Comment


                            • #15
                              An F series has lips on the side gears, if they move in and slide
                              down the spider bushings are worn out..Some one make sure
                              I did not misunderstand something here...
                              Reflex paint by Langeman...Lifted...Tow Rig

                              Comment

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