Yeah, You can either cut off the largest 2 bulges or sand them on a belt sander, depending on how long your bump stops need to be.
The creaking sounds can also be from the top nuts being too tight. You don't want to squish the rubber bushings too much. I tighten mine until the rubber bulges out about an eight of an inch or so (less on aged bushings).
Also, if your running your car really low, the springs may be rubbing on the sleeves a bit. If this is the case, you may need to center the springs better or make sure your upper spring hat is holding the spring straight.
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No, I didn't. I'm hearing creaking noises from the rear end so that may be the issue. Could just be too tight
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Originally posted by TWFodor View PostDid anyone else have difficulty getting the vw bumpstops to go in the spring? I basically had to force them in, unless I did it wrong. I just figured it shouldnt have been that difficult
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That's what I'm running on Pedro now. I made aluminum spacers that are 3/8“ thick that fit snug inside them and support the rubber bushing.
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I already put mine in without the rubber. Guess I'll take it out tomorrow. Charlie, What do you think about machining the perch down so it doesn't have the part that touches the chassis. As long as it retains the spring and insulator it should be good right?
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Yeah, that rubber allows the shock shaft to articulate. It's very critical to allow the shocks to articulate. The shocks don't just stay straight in one place, they move as the beam swings and flexes. If you bolt the top of the shock solid without the rubber then your shock shafts will have to flex to accommodate the shock articulation. You don't want to put that kind of load on your shocks.
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If you have an extra washer from the LCA to swaybar bushings they are a perfect fit on the VW struts and will allow the rubber pillow bushings to work like they are designed to.
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Originally posted by mikemounlio View Post11. The stock metal bump stop cup will need to be drilled out just slightly to fit on the new rear strut shaft.
12. The lower strut mount bushing needs to be trimmed down to fit the festiva mount. I used a grinder and just took little by little off the end face until i was able to fit in into the mount.
I put the side that i cut on to the inside of the car.
13. time to assembly your rear custom DIY coilover.
I will list the parts in order that you assemble them in.
1. strut
2. coilover sleeve with adjustment nut on it.
3. New rear spring
5. If you bought the vw bumpstops (white ones) now is the time to install the bump stop ontop of the bumpstop that came on the strut.
6. Metal spring keeper that came with the Strut.
7. Metal bump stop cup from stock strut assembly.
8. Optional is a few washers in the cup (to raise the stock rubber isolator)(i did this on one side and not the other. not sure if its needed yet or not no issues either way)
9. Stock rubber strut isoloator
NOW pictures to show what the heck i mean.
strut with sleeve on it.
Strut with sleeve, spring, vw bump stop, and metal keeper
Same as above- now w=has the stock bumpstop cup in place. (cup pointing up)
Optional washer in cup (i dont know if this is a must or not-i have no issues either way)
same as above- with stock strut rubber isolator inplace and ready to install.
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I put the stock rubber back in place to try and take out some of the harshness and noise. I didnt want metal on metal. Also the washer in the picture above were to raise the stock rubber spacer. Without the spacers the stock rubber spacer had almost 0 contact. With the washers in there the stock rubber part had some squeze to it. That squeze is what helps take away some of the chatter.
I dont know if the rubber on the spring perch is needed. Its just what i did at the time. To me the car feels super. I will have it back on the road this weekend i hope. Maybe i can do a full video review of the car and the mods and my opinion or something.
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I didn't know they went there. I was looking at this trying to figure it out.
Also, is it necessary to use the stock insulator? It looks like he put it around the vw spring perch. Is that to keep it from rubbing on the chassis and making nouse?
Last edited by dliverance; 09-21-2016, 10:51 PM.
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Originally posted by dliverance View PostCan someone elaborate a little bit more on the washers in the rear and their purpose. I think I've read over this a dozen times and I can't quite make sense of what they're doing. I haven't taken apart my rear to see why yet but I plan on installing the rear tomorrow.Last edited by Advancedynamix; 09-21-2016, 09:17 PM.
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Can someone elaborate a little bit more on the washers in the rear and their purpose. I think I've read over this a dozen times and I can't quite make sense of what they're doing. I haven't taken apart my rear to see why yet but I plan on installing the rear tomorrow.
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Originally posted by Ljh8394 View PostThank you! Just trying to figure stuff out before I drop more then what I bought the car for into it lol. Mine is gutted also just carpet, dash, and 2 front seats. If it makes that much of a difference I will for sure look into a 10 or 8 again thank you guys!
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